稳压器波动管考虑热分层影响的疲劳分析

Fatigue Evaluation of Pressurizer Surge Line Concerning Thermal Stratification Effect

  • 摘要: 在核电厂中,稳压器波动管及波动管热段三通是保证核电厂反应堆冷却剂压力边界完整性的重要设备。其属于核安全1级设备,承受内压、自重、热胀、地震及各种正常加异常工况下的温度和压力瞬态,特别对于压水堆核电厂的波动管,还会承受热分层导致的总体和局部载荷。热分层现象的反复出现增加了管道及接管嘴处出现疲劳失效(贯穿管壁裂纹)的可能性。本文阐述了对波动管热分层实施温度测量的方案,及对测量结果的分析处理;建立分析热分层整体应力和局部应力,以及波动管疲劳分析的计算模型;确立合理且切实可行的波动管疲劳分析所需的分析瞬态。上述方法已在“300 MWe PWR NPP稳压器波动管热分层”课题研究得到鉴定,并在实际的寿命管理等工程项目中发挥了重要作用。

     

    Abstract: Pressurizer surge line contains high temperature, high pressure and high radioactive reactor coolant. It is of nuclear class I and seismic category I. It is one of the important equipments keeping the integrity of primary pressure boundary. Generally, the fatigue usage factor of surge line is comparatively high, owing to its operating temperature and pressure transients and thermal stratification cyclic loads. Consequently, SNERDI established a program to perform temperature measurement for surge line and fatigue re-evaluation of it accounting for thermal stratification effect for a 300 MWe PWR NPP. Refering to the temperature records of the measuring points relating to the plant heatup and cooldown, thermal stratification phenomenon can clearly be observed. And then the original design thermal transients were modified for the surge line, including the thermal stratification effects. The analysis models were established for the calculations of globle and local stresses due to stratification, and following ASME Ⅲ NB-3650 was re-evaluated. Its maximum design-basis fatigue usage factor during its design life is bellow 1.0. The consequent result not only is a representative of the scientific achievement, but also plays a significant role in the LTO & AM engineering projects.

     

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