余热排出系统管道热疲劳裂纹萌生方向的理论和数值研究

Theoretical and Numerical Research on Thermal Fatigue Crack Initiation Direction in Pipe of Residual Heat Removal System

  • 摘要: 在压水堆核电站余热排出系统冷热水混合区管道发现了由热疲劳导致的不同方向的浅裂纹群,疲劳裂纹的萌生方向可根据临界面方向进行预测。本文对临界面方向进行了理论推导,得出了双轴疲劳载荷作用下临界面方向的解析解。基于C++语言开发了临界面方向的分析程序,同时采用C++开发的分析程序和有限元软件Code_Aster计算了临界面方向,并将计算结果与理论解析解进行了对比验证。临界面方向分析结果与余热排出系统管道中发现的热疲劳裂纹方向吻合。研究表明,余热排出系统管道焊接残余应力对热疲劳裂纹萌生方向具有决定性的作用。

     

    Abstract: A network of multidirectional shallow cracks due to thermal fatigue was discovered in the mixing zone of hot and cold water in the pipe of residual heat removal systems in pressurized water reactors. The fatigue crack initiation direction can be predicted by the critical plane orientation. In this paper, the theoretical derivation was performed and the analytical solution of the critical plane orientation under biaxial fatigue loadings was obtained. A program based on C++ language was developed. The computational results of the critical plane orientation using both the C++ programmed analysis code and the finite element software Code_Aster were compared and validated by the analytical solution. The critical plane orientation is consistent with the observed thermal fatigue crack direction. It is concluded that the thermal fatigue crack direction is determined by the weld residual stress in the pipe of residual heat removal system.

     

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