铍环焊接残余应力的中子衍射测试与有限元分析

Residual Stress in Welded Beryllium Ring by Neutron Diffraction and Finite Element Modeling

  • 摘要: 利用稳态堆上的中子衍射应力谱仪开展了铍环激光焊接后的残余应力测试。先进行铍材中子衍射应力测试的参数及其优化研究,在固定堆功率、衍射晶面和规范体积的条件下,选取测试时间分别为600 s和6000 s进行铍环上同一点的中子衍射峰的重复性测试,结果表明,后者测试铍材应变的统计误差仅为前者的1/3,其标准偏差约为1.10×10-5。取后者测试时间作为优化参数,对铍环焊缝附近轴向应变和环向应变方向的中子衍射峰进行测试,获得两个方向的残余应变分布,进一步计算出焊接残余应力分布。对铍环激光焊接过程的温度场和应力场进行三维有限元数值模拟,将有限元计算得到的铍环焊缝附近中间壁厚处的残余应力和应变与中子衍射测试结果进行对比,结果表明二者分布规律较为一致。

     

    Abstract: The residual stresses in a laser welded beryllium ring were measured using neutron diffraction stress instrument on a stable reactor. Firstly, the parameters of neutron diffraction stress measurement for beryllium were studied and optimized. Keeping the reactor power, diffraction plane and gauge volume fixed, the neutron diffraction curves at a point in the beryllium ring were measured repeatedly by using the measure time of 600 s and 6 000 s, then the statistical errors for the strains of beryllium were deduced, which for the later is only 1/3 of the former, and the standard error is about 1.10×10-5. The neutron diffraction curves along axial strain and hoop strain near the weld line of the beryllium ring were measured using the optimized time 6 000 s. Both of the residual strains in the beryllium ring were obtained, and the residual stresses were also calculated. The temperature and stress fields in the beryllium ring during laser welding process were simulated by using a 3D finite element model. The computed residual stress and strain at the middle of thick wall in the beryllium ring were compared to those by neutron diffraction, which shows they have an identical trend.

     

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