基于CFD的汽水分离再热器分析计算研究

Analysis and Calculation of Moisture Separator Reheater Based on CFD

  • 摘要: 通过三维数值模拟研究了实际运行工况下汽水分离再热器(MSR)内部流场细节,并对比了2种不同孔板开孔方式对波形板前气流均匀性的影响。采用标准k-ε湍流模型结合标准壁面函数对MSR内部进行了CFD气相流场三维模拟,其中孔板、波形板和管束采用多孔介质模型,通过UDF调整孔板开孔率,防冲板简化为多孔跃升边界。结果表明:分析计算结果与空气动力学试验结果数据绝对值或数据增减幅度较好符合;在保持平均开孔率与均匀开孔相同的基础上,非均匀开孔的波形板前气流速度更为均匀;蒸汽通过孔板和分离器的总压降不大于14 kPa,满足分离装置的压损设计要求,其中蒸汽的再热器管束的压降占整个流线压降的比例较大。

     

    Abstract: The details of the flow field in moisture separator reheater (MSR) on the actual operating conditions were studied and the influence of steam flow uniformity through the corrugated plate with two different orifice opening ways by a three-dimensional numerical simulation was compared. The standard k-ε turbulence model combined with the standard wall function was used to simulate the vapor phase field of the MSR based on CFD. The corrugated plate, the wave-plate and the tube bundle were modeled by the porous media model, and the opening ratio of the corrugated plate was adjusted by UDF. Impingement plate was simplified as the porous step boundary. The results show that the analysis results from CFD are consistent with the aerodynamic test results on absolute value and range ability. The uniformity of the steam velocity before the wave-plate is better when the non-uniform orifice opening way is used, which maintains the average porosity the same with the uniform way. And the total pressure drop of the steam through the corrugated plate and the separator is less than 14 kPa, which meets the requirements of the pressure loss design of MSR. The pressure drop of the reheater tube bundle is the largest in the whole streamline.

     

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