高温氦氙气体微通道回热器的传热流动特性分析

Analysis of Heat Transfer and Flow Characteristic for High Temperature Helium-xenon Gas Microchannel Regenerator

  • 摘要: 以氦氙气体作为工质的闭式布雷顿循环系统是大功率空间热电转换目前最可行的技术方案。高温氦氙气体回热器是闭式布雷顿循环系统的关键部件,其性能明显影响系统发电效率、系统发射质量以及系统布置的紧凑性。本文采用计算流体力学和传统理论分析方法,针对高温氦氙气体微通道的结构及成型工艺选择、工作温度与回热器回热度的关系、流量与性能参数的关系等进行了研究。研究结果表明,采用精雕工艺作为微通道的成型工艺可在不降低回热器换热性能的前提下降低压降40%,减少质量17%。在设计参数条件下,微通道之间设置联通通道不会增加换热能力。回热器回热度随流量的增加而减小,且存在拐点,对于拟研制回热器的设计参数,设计流量应不高于0.24 g/s。回热器结构合理性用单位压降和温降条件下换热面积与功率的比值来判断,降低雷诺数能有效提高回热器的结构合理性。

     

    Abstract: The closed Brayton cycle system which uses the helium-xenon mixture as the working fluid is the most feasible technical solution to high-power thermoelectric conversion for space explorations. The high temperature helium-xenon gas regenerator is a key component of the closed Brayton cycle system, as its performance would significantly affect the power generation efficiency, the launching mass and the layout compactness of the system. Methods of computational fluid dynamics and traditional theoretical analysis were used to study the structure and molding process of high temperature helium-xenon gas microchannels, the relation between working temperature and regenerator effectiveness and the dependence of flow rate and performance parameters. The results show that using the engraving process as the microchannel molding process can lower the pressure drop by 40% and the mass by 17% without reducing the heat transfer performance of the regenerator. Under the condition of design parameters, setting up connection channels between the microchannels would not increase the heat exchange capacity. The regenerator effectiveness decreases as the flow rate increases, where an inflection point exists. With regard to design parameters of the regenerator which is going to be developed, the design flow rate should not exceed 0.24 g/s. The rationality of the regenerator structure could be determined by the ratio of heat exchange area to power with unit pressure drop and temperature drop. The rationality of the regenerator structure can be effectively improved by reducing the Raynolds number.

     

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