主泵试验台架振动原因分析与修改方案

Vibration Cause Analysis and Modification of Prototype Reactor Coolant Pump

  • 摘要: 反应堆冷却剂泵(简称主泵)在试验台架进行试验时出现振动偏大的现象,振幅超出样机规范书的要求,振动数据的频谱显示为低频振动。通过转子动力学的有限元方法分析了主泵的振动特性,对比振动频谱排除了主泵转子振动和轴承等自身振动的原因。提出了主泵振动特性分析应包括试验台架整体。将主泵、试验回路和试验台架作为整体,分析了整体的振动特性。结合敲击试验推断振动的原因是试验回路中流体压力脉动的宽频激励引发了主泵和试验台架整体振动,并在低速运行试验中进行验证。在此基础上提出了修改方案,包括增加吸能阻尼器、提前投入缓冲罐和滤波等,重启试验后主泵振动明显减小。

     

    Abstract: When the reactor coolant pump (RCP) was tested on test bench, the vibration amplitude was too large. The vibration exceeded the limit of specification. The frequency in spectrum of RCP vibration was mainly in low frequency range. The vibration characteristics of RCP were analyzed by finite element method. The cause of vibration from bearing and rotor was excluded by comparing the vibration characteristics and the spectrum. It was proposed that the whole test bench should be included in the vibration analysis of RCP. Considering RCP, test loop and test bench as a whole, the vibration characteristics were analyzed. By combining the data from knock test, it is concluded that the wide-band of pressure fluctuation in test loop excites the natural frequency of test bench. This conclusion was verified by low-speed operation test. On this basis modifications were proposed such as adding energy absorption damper, starting buffer tank in advance and adding vibration filter. The vibration of RCP was attenuated obviously after test restarting.

     

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