冷坩埚玻璃固化启动过程数值分析

Numerical Analysis of Vitrification Start-up Process in Cold Crucible Induction Melter

  • 摘要: 使用COMSOL有限元计算软件对熔池直径500 mm、高365 mm的电磁冷坩埚玻璃固化模型的启动过程进行了数值分析,研究了垂直方向环状启动加热块数量和位置分布对启动过程中加热速率、加热效率和温度分布的影响。计算结果表明,启动加热块距离坩埚底部250~300 mm时加热效率较高,增加垂直方向启动加热块的分布数量有利于在启动过程中加快升温速率、快速提高磁感应加热效率、加强玻璃熔体温度均匀程度和扩大玻璃熔体体积。

     

    Abstract: The vitrification start-up process in cold crucible induction melter (CCIM) was numerically analyzed by using COMSOL finite element software. The CCIM diameter and height is 500 mm and 365 mm respectively. The effects of the vertical direction number and position distribution of heating blocks on the heating rate, efficiency and temperature distribution were studied. The results show that the heating efficiency is high when the startup heating block placed between 250-300 mm above the crucible bottom. The electromagnetic heating rate, thermal efficiency increasing rate, temperature uniformity and glass melt volume performances can be enhanced by increasing the vertical direction number of start-up heating blocks and distribution.

     

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