传热管与支撑件随机碰撞实验研究

Experimental Investigation on Random Collision between Heat Transfer Tube and Support

  • 摘要: 针对蒸汽发生器中传热管与支撑件的碰撞行为,对悬臂梁固定的传热管在不同支撑条件下开展了激振实验,获得了传热管均方根位移与接触率,分析了传热管与支撑件磨损功率的变化规律,并探究了传热管固有频率对振动特性的影响。结果表明,防振条支撑与波纹带支撑时传热管的法向均方根位移均随激振力增加逐渐放缓,而防振条支撑对应的切向位移呈线性增长。防振条支撑与波纹带支撑时的接触率均表现为随激振力增大趋于稳定,其中间隙对防振条支撑的接触率影响更明显。在以冲击为主导的激励方式下,激振力与磨损功率表现为明显的正相关。支撑间隙对磨损功率的影响相对复杂,防振条支撑下磨损功率在0.1 mm和0.25 mm间隙存在极值,而波纹带支撑磨损功率仅在0.2 mm间隙存在极值。传热管固有频率对振动响应结果的影响很小。

     

    Abstract: Steam generator, which is a connection between the primary and secondary circuits, plays an important role in pressurized water reactor (PWR) nuclear power plant. The heat transfer tube in steam generator is subjected to vibration induced by turbulence excitation. Unlike vortex shedding and fluidelastic instability, turbulence excitation induces small vibration amplitudes of the heat transfer tube. In order to stabilize the position of the heat transfer tube in the steam generator, the anti-vibration bars (AVBs) and corrugated belts are generally set. However, in the actual operation of steam generator, there will be contact and collision between heat transfer tubes and AVBs. This in turn will cause continuous damage to the heat exchange tube in the form of fretting wear, which may accelerate the failure of heat transfer tube. To investigate the collision behavior between the heat transfer tube and its support, the excitation experiments with cantilever-supported tube were carried out by changing the clearance from 0.05 mm to 0.25 mm, the exciting force from 0.4 N to 3.2 N, the natural frequency from 10 Hz to 16 Hz and the support forms (the AVBs and the corrugated belts). The results show that the normal root-mean-square displacements of the tube for both AVB and corrugated belt gradually slow down with the increase of the excitation force, while the tangential displacement of the AVB shows a linear increased tendency, which means a high risk of in-plane instability. Therefore, the support clearance should be minimized during the assembly process of the support and the tube to avoid collisions between adjacent tubes due to excessive amplitude. For the contact rates, they tend to be stable with the increase of the exciting force for both the AVB and corrugated belt. Note that the clearance between tubes and supports has a significant influence on the contact rates of the AVB. Under the impact-excitation predominant mode, the normal work rate positively depends on the exciting force. The impact of the clearance on normal work rate is relatively complicated. The normal work rate under the support of the AVB has peak values at 0.1 mm and 0.25 mm, while the corrugated belt only has a peak value at the clearance of 0.2 mm. This is caused by the coupling of contact force and displacement. The natural frequency of heat transfer tube has little effect on the vibration response results. This research can provide basic data and reference for the prediction of anti-wear life of heat transfer tubes under turbulent excitation.

     

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