耦合晶体取向及样品尺寸效应A508-Ⅲ钢的室温力学本构模型构建

Construction of Mechanical Constitutive Model of A508-Ⅲ Steel Coupled Crystal Orientation with Size Effect at Room Temperature

  • 摘要: 为满足反应堆压力容器监测试样小型化的需求,需要建立小尺寸样品与标准试样之间的力学性能关系模型,本文对A508Ⅲ钢小尺寸样品和标准试样的拉伸力学行为进行了分析,采用电子背散射衍射(EBSD)对样品拉伸前后的晶体取向演变规律进行了定量表征,并建立了耦合晶体取向及样品尺寸效应的A508Ⅲ钢力学本构模型。结果表明,随着样品几何尺寸的减小,拉伸试样的力学性能呈现出尺寸效应和晶体取向效应;由于小尺寸样品厚度方向上包含的晶粒数降低,表层晶粒占比不断上升,导致表层晶粒对材料力学性能的贡献占比发生变化,呈现出尺寸效应;在拉伸过程中,小尺寸样品〈110〉取向的晶粒数量增加了28%,而〈100〉和〈111〉取向的晶粒数量分别下降了9%和19%,导致晶体取向对其拉伸塑性变形和延伸率的贡献占比发生变化,产生了晶体取向效应;构建的耦合晶体取向效应及样品尺寸效应的A508Ⅲ钢力学本构模型能准确描述小尺寸样品的拉伸力学行为,模型具有较好的准确性和可靠性,相对误差小于5%,能为后续预测小尺寸样品的拉伸力学性能及构建归一化模型提供借鉴。

     

    Abstract: Standard specimens are usually used to reflect the mechanical properties of materials. However, because of the size effect between standard specimens and small size specimens, neither the repeatability nor accuracy obtained from small size specimens is unreasonable to reflect the mechanical properties of materials. In order to meet the miniaturization of supervision specimens for nuclear reactor pressure vessels, it is necessary to establish a mechanical property relationship model between small size specimens and standard specimens.In this paper, the small size specimens (small specimenJapan, SSJ) with the thickness of 0.75 mm were taken as examples to construct the tensile test of smallsize specimens and conduct accurate verification. The microstructure of A508Ⅲ steel was analyzed, and the grain size of specimens was counted by metallographic photograph. The tensile mechanical behaviors of small size specimens and standard specimens of A508Ⅲ steel were analyzed. The evolution law of crystal orientation in specimens before and after tension was quantitatively characterized by electron backscatter diffraction (EBSD), and the mechanical constitutive model of A508Ⅲ steel coupled the crystal orientation effect with the size effect was established. The results show that, with the decrease of geometry size of specimens, the mechanical properties of the tensile specimens exhibit the size effect and the crystal orientation effect. As the number of grains contained in the thickness direction of SSJ decreases, the proportion of surface grains increases, which leads to a change in the contribution of surface grains to the mechanical properties of the material and presents a size effect. During the tension process, the number of grains in SSJ with the crystal orientation of 〈110〉 increases by 28%, while the number of grains with the crystal orientation of 〈100〉 and 〈111〉 decreases by 9% and 19%, respectively, which results in the change of the contribution of crystal orientation to its tensile plastic deformation and elongation and producing the crystal orientation effect. The previous studies show that the HallPetch relation model and surface layer model work effectively for the size effect. Based on the HallPetch relation model and surface layer model, a new model was proposed. The established mechanical constitutive model of A508Ⅲ steel coupled the crystal orientation with the size effect can accurately describe the tensile mechanical behavior of SSJ and has the high accuracy and reliability. The prediction error is less than 5%, which can provide a reference for the prediction of tensile mechanical properties of SSJ and the construction of normalization model. For practical applications, different models together with the size effect coefficients and the grain orientation fraction are modified to work accurately for the prediction.

     

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