不均匀横流对传热管束全场管流致振动的影响

Effect of Non-uniform Cross Flow on Flow Induced Vibration of Every Heat Exchanger Tube in Bundle

  • 摘要: 核电厂中蒸汽发生器传热管束因受到不均匀横流冲刷而产生振动磨损。不均匀横流冲刷时各管所受来流速度存在显著差异。为探究全场各传热管流致振动响应规律,搭建了由28根圆管和10根半圆管组成的3跨长模拟传热管束可视化振动实验装置,并在传热管束上游设置1/3开口流量调节板以产生不均匀横流,采用高速相机视觉测量技术与加速度计相结合测量传热管受到不均匀横流冲刷时全场各管的振动位移和加速度。结果表明,不均匀横流冲刷时全场各管束的振动幅值和频率存在差异,失稳发生时观察到4个区域存在局部共振现象。其中正对来流开口区域的较低3列管中心区为激烈的流弹失稳共振区,该区域振动峰值频率与管束中部支承固支、顶部支承简支的1阶频率一致。实验获得了不均匀横流作用下传热管束流弹失稳临界流速,并与5种经典流弹失稳预测关系式进行了对比。结果表明,Connors和Chen关系式预测结果保守,分别低于实验临界速度50.2%和24.7%。

     

    Abstract: Non-uniform cross flow goes across the heat exchanger tubes of steam generators in nuclear plants, resulting in serious vibrations and wears. The pitch velocity varies among tube bundles and each tube is subjected to different fluid forces, causing inconsistent vibration response of each tube. To get the flow induced vibration characteristics of the whole heat exchanger tube bundle, an experimental setup of threespan tube bundle with 28 circular tubes and 10 semicircular tubes was designed. The test section has a glass window at the top for vision measurement. Coded reference points were attached on the top of the heat exchanger tubes to improve the accuracy of vision measurement. Different codes correspond to different tubes, enabling the image processing program to automatically identify each tube. The center dots of the reference points also provide a stable tracking target for the image processing program. A baffle with 1/3 opening was set upstream to create nonuniform cross flow to the tube bundle. Vibration displacement of each tube was measured with a high-speed camera and vibration acceleration of a typical tube was measured by an accelerometer, while the tube bundle was subjected to this nonuniform cross flow. In order to contrast with nonuniform cross flow conditions, the vibration of the tube bundle facing a uniform orifice baffle was tested. The results show that the heat exchanger tube bundle is more prone to fluidelastic instability (FEI) under nonuniform cross flow conditions compared to uniform orifice baffle conditions. And the vibration amplitude and frequency of each tube of the whole bundle is unique under nonuniform cross flow conditions. Four local resonance regions coexist in the tube bundle when flow induced vibration instability happens. The most significant fluidelastic instability resonance happens to the central tubes at the bottom three columns facing the opening of baffle. The peak frequency of vibration in this region is consistent with the firstorder natural frequency of the tube with one fixed support in middle and one simple support on top. The non-uniform distribution of the tube bundle vibration response will lead to inconsistent wear of the tubes located in different regions, which adversely affects the maintenance and service life of steam generators. The FEI critical velocity under the nonuniform cross flow was compared with the results predicted by five empirical correlations. Connors correlation and Chen correlation are conservative. The FEI critical velocity predicted by Connors correlation and Chen correlation are 50.2% and 24.7% lower than the experimental value, respectively. To predict the FEI critical velocity more accurately under nonuniform cross flow conditions, the Gorman correlation, which is closest to the experimental value, is modified. The results provide guidances for the design of heat exchanger tube bundles of steam generators.

     

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