64Cu自动化分离装置的研制

Development of 64Cu Automatic Separation Apparatus

  • 摘要: 64Cu是近年来得到广泛关注的一种正电子核素,在核医学正电子发射计算机断层显像诊断中的应用日益增多。为实现64Cu核素的高质量、稳定和批量化制备,自主研发了与Cyclone-30加速器配套使用的64Cu自动化分离装置,实现了从溶靶至分离纯化过程的自动化。该装置由溶靶槽和分离纯化系统两部分组成,并通过程序设计确定操作界面、编程语言和具体编程指令。根据64Cu核素制备工艺进行装置设计,并在完成组装后开展调试。通过一系列条件实验确认装置的工艺参数后,开展了小规模热实验验证和连续3批生产工艺验证。验证结果显示,装置运行稳定可靠,可实现远程控制,整体分离时间为3 h;64Cu核素产品的回收率(校正后)大于90%,符合预期目标;64Cu放射化学纯度大于95%,放射性核纯度大于99.9%;金属杂质铁、铜、锌含量低于1.5 μg/GBq,钴、金、镍含量低于0.5 μg/GBq。以上结果符合64Cu团体标准且满足用于放射性药物标记的要求。综上所述,自主研发的64Cu自动化分离装置成本低廉且具有自主知识产权,装置性能和基于该装置工艺生产出的64Cu核素产品与国外同类产品相当。与人工手动分离工艺相比,自动化分离工艺在产品质量稳定性、工艺流程可控性、耗时以及操作人员辐射防护方面均更具优势。目前该装置已投入64Cu的批量化生产应用。

     

    Abstract: In recent years, 64Cu has received extensive attention along with its growing application in nuclear medicine positron emission tomography (PET) diagnosis. A 64Cu automatic separation apparatus adapted to the Cyclone-30 cyclotron was developed to realize the process automation from target dissolution to nuclide separation and purification for stable 64Cu production at large scale. The apparatus consists of a tank for target dissolution and a system for separation and purification. The operation interface, programming language and specific programming instructions were determined by programming design. Based on the established separation and purification process of 64Cu, the apparatus was designed followed by assembling and testing. After the process parameters of the apparatus were confirmed through a series of conditional experiments, the hot verification experiments at small-scale and three batches of mass production process verification were carried out consecutively, showing that this self-developed apparatus has steady function and can realize distant control. The whole separation process could be finished in 3 h. The radiochemical recovery of 64Cu (after calibration) is greater than 90%, which meets the expected goal of the design. The 64Cu product was tested with over 95% of radiochemical purity, higher than 99.9% of radio nuclidic purity. The contents of impurities such as iron, copper and zinc were less than 1.5 μg/GBq, while cobalt, gold and nickel were less than 0.5 μg/GBq, which meets the requirements of group standard and can be used for preparation of 64Cu radiopharmaceuticals. In conclusion, this self-developed apparatus has low cost and independent intellectual property rights, and its performance and the product quality of 64Cu are comparable to other competitive foreign products. Compared with the manual separation process, the automatic one has significant advantages in terms of the stability of product quality, the process controllability, the time-consuming and the radiation protection of operators. At present, the apparatus has already been used in 64Cu production routinely.

     

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