螺旋管蒸汽发生器三维热工水力程序HeTAF开发

Development of Three-dimensional Thermal-hydraulic Analysis Code HeTAF for Helical Coil Steam Generator

  • 摘要: 针对核动力系统螺旋管蒸汽发生器,本文采用多孔介质方法对具有复杂换热组件区域多层螺旋套管结构进行简化,构建了壳侧工质流动换热特性数学物理模型,并基于均相流假设建立了管侧水水蒸气两相流动沸腾换热特性分析模型,采用网格节点映射方法实现了管壳两侧耦合传热计算,基于开源OpenFOAM平台开发了适用于螺旋管蒸汽发生器的三维全尺寸热工水力特性分析程序HeTAF。基于螺旋管两相流动沸腾换热实验开展了模型验证,并以高温气冷堆示范工程中螺旋管直流式蒸汽发生器为分析对象开展了单换热组件模拟,获得的氦气和蒸汽出口温度计算结果与设计值符合较好,表明HeTAF能有效预测换热组件内管壳两侧流动换热特性。本文的研究对螺旋管蒸汽发生器的设计和安全分析具有参考意义。

     

    Abstract: Helical coil steam generator has the advantages of compact structure, high heat transfer efficiency, strong resistance to thermal expansion stress, and has been widely applied in energy and power engineering, chemical industry and other fields. As the energy transfer facility between firstsecond loops and the isolation barrier for radioactive working medium, the inner structure of helical coil steam generator is extremely complicated, hence its structural integrity and operation reliability are necessary guarantee for the nuclear power plant safety. In this paper, the porous media method was adopted to simplify the complex structure of the multilayer helical coil domain in heat exchange assemblies, a shell side working fluid flow heat transfer characteristics analysis model was established, and the tube side watersteam two phase flow boiling heat transfer characteristics analysis model was established based on the homogeneous flow hypothesis. The gridnode data mapping method was applied to realize the coupled heat transfer simulation between shell side and tube side, and a three-dimensional full-scale thermalhydraulic characteristics analysis code HeTAF for the helical coil steam generator was developed based on the open source CFD platform OpenFOAM. The validation was performed against flow boiling heat transfer experiment of helical tube by Santini, and the calculation results of heat transfer coefficient variation with quantity are in good agreement with the measured data, indicating that the adopted model package are capable for accurate prediction under high mass flux rate and heat flux experimental condition. The helical coil oncethrough steam generator in high temperature gas cooled reactorpebble module was selected as the research object. The simulation of single heat transfer assembly under full power operating condition was performed using HeTAF. The distributions of thermalhydraulic parameters including tube side and shell side fluid temperatures, heat transfer coefficient, heat transfer power, void fraction and equilibrium quantity along tube length were obtained, and the transition process of each phase state and dominant heat transfer mechanism in the helical tube was predicted. The calculation results of helium and steam outlet temperature are fixed well with the design value with absolute errors of 5.29 K and 5.76 K respectively, which illustrates that the HeTAF can effectively predict the thermalhydraulic characteristics of both shell side and tube side of single heat transfer assembly. The work in this paper has significance reference for the design and safety analysis of helical coil steam generator. In the future, based on the existing methodology and simulation strategy, the fullscale coupled thermalhydraulic characteristics analysis of the helical coil steam generator will be conducted, and supplementary validation and subsequent optimization of HeTAF code will be carried out continuously.

     

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