反应堆系统遇水下爆炸载荷环境与关键设备陆地冲击试验载荷匹配研究

Research on Underwater Explosion Load Environment of Nuclear Reactor System and Onshore Shock Test Load Compatibility of Key Equipment

  • 摘要: 船用反应堆系统的抗冲击性能是决定核安全的重要设计维度。在核安全审评活动中,对反应堆系统抗冲击的主要关注点有两项:能够表征实际条件下平台遭遇水下爆炸时反应堆系统与设备的冲击设计载荷;抗冲击的设计载荷与根据陆上抗冲击试验载荷的匹配问题。本文从上述两个问题出发,首先建立了反应堆系统遇水下爆炸冲击环境预报的计算手段,开发了基于国产有限元平台的载荷预报程序并进行了缩比模型的试验验证。应用该程序,对某型反应堆系统在考虑舱体、基座、筏架、重型设备耦合作用情况下的冲击载荷传递机理进行了仿真,获得了反应堆系统关键设备接口位置的冲击设计环境。此外,本文建立了中型摆锤冲击机的虚拟试验模型并进行了台架试验验证。应用虚拟试验技术对燃料组件设计-试验载荷环境匹配性进行研究,得到了能够匹配燃料组件设计载荷环境下的陆地冲击机试验参数设置。本文所述研究成果统一了核级设备抗冲击设计和试验的载荷环境,为后续产品研制中充分考虑实际条件下的冲击载荷提供了技术支撑。

     

    Abstract: Resistance of underwater explosion shock wave has been a knee research subject of naval shipbuilding industry for decades. Major research topics focus on ship structure resistance. For naval vessels equipped with nuclear reactor, few researches are available to showcase the overall design, test and sea trail processes. The scarcity of such literature however doesn’t negate the importance of necessary investigations, despite the sensitivity of its application background. That is to say, shock resistance of marine nuclear reactor is a key dimension that determines nuclear safety. During the nuclear safety review, naval users usually concern two aspects regarding the reactor shock resistance capability: 1) Shock load environment of reactor system and equipment that can represent the underwater explosion scenario submarine undergoes under combat situation; 2) Compatibility of shock resistant design load and onshore shock test load. A thorough yet costly response of the above-mentioned concerns is to conduct full scale shock trail of the whole ship with vital systems onboard, preferably at operation conditions. This is what US Navy has been conducted over the last 60 years for perhaps the majority if not all newly types of enlisted naval vessels. From a more practically and cost saving perspective, upon answering these two questions, this article first established the load prediction method of reactor system subject to underwater explosion. Computational code was developed based on domestic finite element analysis platform and was verified by scaled model test. The code was backboned by finite element method on structural side and boundary element method on fluid side. It accounts the coupling of incident shock wave on wet surface and suits the application for both surface and fully submerged vessels. Using this code, the authors simulated the shock load prorogation mechanism of a specific reactor system with the model accounts for the interactions among hull, support, raft and heavy equipment. The simulation yielded the design shock load of key equipment at interface locations. In addition, we developed the virtual test rig of medium size swing shock machine. Verification of this virtual test rig was conducted and the design-test load compatibility of nuclear fuel assembly was studied. Parameter setup of the onshore shock test was acquired that can match the design load of the fuel assembly. Other mission critical equipments in the reactor system, including the control rod drive mechanism, pumps, valves, piping supports, etc. can also follow this procedure to acquire compatibly offshore load conditions in order to test their functions under the utmost real life combat scenario, which to the authors’ best knowledge, are way beyond today’s most state-of-art simulation technology to be studied. The research reported herein unifies the shock design and onshore test load. It also provides technical support of future product develop that considers shock load under real combat scenarios.

     

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