润滑油剪切流动对发电机不稳定振动影响分析

Analysis of Influence of Shear Flow of Lubricating Oil on Unstable Vibration of Generator Unit

  • 摘要: 为研究核电站发电机组上发生的不稳定振动现象,建立了考虑润滑油剪切流动热效应的转子动力学分析模型。采用一维能量平衡方程求解润滑油在轴承微小间隙内流动引发的轴颈温差,将温差产生的等效热弯矩作用于转轴上,得到了发电机组转子弯曲变形。采用有限元法建立了弯曲转子在不平衡力激励下的动力学模型。研究结果表明,轴承间隙内润滑油剪切流动会导致轴颈截面出现温差。在核电机组轴承参数合理范围内,温差会达到10 ℃,其对振动的影响相当于发电机转轴上G2.5级不平衡量的影响。剪切流动产生旋转性不平衡量,导致振动波动。其对振动的影响和润滑油黏度、轴承间隙、偏心率和不平衡力等因素有关。减小润滑油黏度、增大轴承间隙、减小偏心率和不平衡量可以减小不稳定振动。开展了调节润滑油温工程验证试验,试验结果表明提高润滑油温以减小润滑油黏度,有助于减小不稳定振动,计算分析结果与工程实践结果一致。本研究建立的模型能够用于核电站发电机组不稳定振动分析。

     

    Abstract: In order to study the unstable vibration of generator unit in nuclear power plant, a rotor dynamics analysis model was established, in which the thermal effect induced by oil shear flow in bearing was considered. One-dimensional energy balance equation was used to solve the journal temperature difference caused by the flow of lubricating oil in the bearing small gap. The average journal temperature difference and its angle during a whirling cycle were obtained. The effect of cross-sectional temperature gradient on shaft bending deformation was calculated, and the equivalent bending moment was obtained. The equivalent bending moment was input to the shaft in finite element model, and the bending deformation of the generator shaft was calculated. The results show that the temperature difference of the journal is induced by the shear flow of lubricating oil in the bearing clearance. The temperature difference of the journal increases with the increase of journal eccentricity and bearing clearance. After the eccentricity of the journal increases to a certain extent and the bearing clearance decreases to a certain extent, the temperature difference of the journal section increases rapidly, exhibiting typical nonlinear characteristics. If the amplitude of synchronous whirling orbit increases, the dynamic eccentricity increases and the cross-sectional temperature difference increases. Journal temperature difference of a certain nuclear power generation unit was calculated using the model. Within a reasonable range of bearing parameters in nuclear power units, the temperature difference can reach 10 ℃. Its impact on vibration is equivalent to the impact of G2.5 level imbalance force on the generator. The periodic vibration fluctuation phenomenon that occurred on a certain type of nuclear power unit was introduced. Test shows that the fluctuation amplitude is related to the lubricating oil temperature. It is pointed that the journal temperature difference produces rotational unbalance, resulting in vibration fluctuation. Unstable vibration is related to lubricating oil viscosity, bearing clearance, eccentricity ratio and unbalanced force. The unstable vibration can be reduced by reducing the viscosity of lubricating oil, increasing the bearing clearance, reducing the eccentricity and unbalance. The engineering verification test of adjusting lubricating oil temperature was carried out. The test results show that increasing the temperature of lubricating oil to reduce the temperature viscosity of lubricating oil is helpful to reduce the unstable vibration. The analysis results by calculation are consistent with the engineering practice. The model established in this study can be used for the analysis of unstable vibration of nuclear power generator units.

     

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