国内压水堆核电厂反应堆压力容器的概率断裂分析与讨论

Probabilistic Fracture Analysis and Discussion of Reactor Pressure Vessel in Domestic Pressurized Water Reactor

  • 摘要: 反应堆压力容器(RPV)长期运行受辐照及环境影响而持续老化,脆性断裂风险增加,考虑到材料性能、裂纹尺寸等关键因素具有随机性,传统的基于确定论的评定方法无法反映含缺陷RPV的可靠性,因此评估RPV在各类瞬态工况下的结构完整性和可靠度是核电厂运行及延寿时需重点关注的问题。以国内某压水堆核电厂RPV堆芯带区为研究对象,采用概率分析软件FAVOR,进行了RPV在承压热冲击工况和低温超压工况下的概率断裂评价及参数敏感性分析,对比了美国老电厂RPV和国内新电厂RPV在同一低温超压工况下可靠度的差异。结果表明:国内新电厂RPV在选定的典型瞬态工况下的失效频率(TWCF)均值满足 < 1×10−6/(堆·年)的准则要求;材料Cu含量和缺陷尺寸对TWCF有显著影响;热预应力带来的增韧效应以及较低的初始参考无延性转变温度能有效降低RPV的失效风险;新电厂RPV材料Cu含量较少、堆焊层厚度较厚、无轴向焊缝结构,这些因素是导致新电厂RPV在低温超压工况下的TWCF远低于老电厂RPV的主要原因。

     

    Abstract: Reactor pressure vessels (RPVs) continue to age due to irradiation and environmental influences during long-term operation, which increases the risk of brittle fracture. Typically, structural integrity assessments of defected RPVs rely on deterministic evaluation methods. These methods assume the lower bound of fracture toughness and the upper bound of crack stress intensity factors, often combined with a safety factor, to produce conservative results. However, such deterministic approaches fail to account for the inherent randomness in critical factors, such as material properties and crack size, and therefore cannot fully reflect the reliability of defected RPVs. Therefore, evaluating the structural integrity and reliability of RPVs under various transient conditions is a key issue for the operation and life extension of nuclear power plants. This paper takes the RPV beltline of a domestic pressurized water reactor power station as the research object, and uses the probability analysis software FAVOR to conduct a probabilistic fracture evaluation and parameter sensitivity analysis of the RPV under pressurized thermal shock conditions and low-temperature overpressure conditions. A comparison of the reliability between the RPV of old power plants in the United States and the RPV of new domestic power plants under the same low-temperature overpressure conditions is presented. The results show that the through-wall crack frequency (TWCF) of the new domestic power plant RPV under selected typical transient conditions meeting the criterion of < 1×10−6/(reactor·year), and has a large safety margin. When the copper (Cu) content exceeds 0.3%, the average TWCF of the RPV fails to meet the required reliability index. Thus, it is recommended to select low Cu materials for RPVs or limit Cu content in control materials to no more than 0.2%. With the increase of defect depth and density magnification, the average TWCF rises by 3 to 6 orders of magnitude under most transient conditions. When considering the warm pre-stress effect, the average TWCF significantly decreases, with the average TWCF approaching zero under most transient conditions. A similar trend is observed for changes in the initial reference nil-ductility transition temperature, indicating that both the warm pre-stress effect and a lower reference initial nil-ductility transition temperature can effectively reduce the failure risk of the RPV. The RPV of new power plant has less Cu content, thicker cladding thickness, and no axial weld structure. These factors are the main reasons why the TWCF of the new power plant RPV under low-temperature overpressure conditions is much lower than that of the old power plant RPV.

     

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