基于拓扑优化的燃料组件下管座过滤结构设计方法研究

Research on Design Methodology of Filter Structures for Bottom Nozzles of Fuel Assemblies Based on Topology Optimization

  • 摘要: 下管座是支撑定位燃料组件的基本结构件,具备异物过滤及提供冷却剂通道的关键作用,对提高反应堆的安全性有重要意义。为提升下管座的异物过滤性能,基于拓扑优化理论提出了一种全新的下管座过滤结构设计方法。将异物过滤问题抽象为异物与过滤结构的几何约束问题,从而耦合到流道拓扑优化的过程中,实现异物过滤性能和压降性能的综合优化。选取反应堆内的典型异物开展过滤结构优化设计,利用CFD方法分析压降性能,通过增材制造打印完成过滤结构试验件制备,并开展异物过滤试验验证异物过滤性能。研究结果表明,相较于原结构,在ϕ1.8 mm×10 mm、ϕ1 mm×8 mm、ϕ8 mm×1.2 mm 3种典型异物的过滤试验中,异物过滤性能分别提升60%、25%、20%。CFD数值模拟结果表明,拓扑优化过滤结构的压降相较于原结构降低了27%。基于拓扑优化的异物过滤结构实现了异物过滤性能和压降性能的综合显著提升。

     

    Abstract: The bottom nozzle is a fundamental structural component that supports and positions the fuel assembly, playing a critical role in debris filtration and providing coolant channels. Under the fluid force of the coolant, debris in the reactor core will erode the cladding of the fuel rods, potentially causing damage to the cladding and leading to serious consequences. The most direct way to avoid abrasion caused by debris is to block them outside the fuel assembly. As the first barrier for filtering debris in fuel assemblies, enhancing the debris filtering performance of the bottom nozzle plays an important role in improving the safety of reactors. Adding a debris filtering metal mesh to the bottom nozzle is currently a mainstream practice. The debris filtering capability of the bottom nozzle depends on the size of the mesh openings. Its significant advantage lies in its simple structure, which facilitates manufacturing. However, the debris filtration capability is limited, as particularly elongated debris can often pass directly through the holes in the mesh. To improve the debris filtration performance of the bottom nozzle, a novel design methodology for the filtration structure of the bottom nozzle has been proposed based on topology optimization theory. Abandoning the conventional approach of using debris filtering mesh, this method employs a novel three-dimensional filtering structure that integrates function and structure. The issue of debris filtration is abstracted as a geometric constraint problem between debris and the filtration structure, thereby integrating it into the process of flow channel topology optimization to achieve comprehensive optimization of both filtration performance and pressure drop performance. Typical debris within the reactor were selected for the optimization design of the filtration structure. The pressure drop performance was analyzed using computational fluid dynamics (CFD) methods, and the filtration structure test pieces were fabricated via additive manufacturing. Debris filtration tests were conducted on debris of three different sizes to validate the filtration performance, including ϕ1.8 mm×10 mm, ϕ1 mm×8 mm, and ϕ8 mm×1.2 mm. The research results indicate that, compared to the original structure, the filtration performance for three types of typical debris is improved by 60%, 25% and 20%, respectively. CFD numerical simulations show that the pressure drop of the topology-optimized filtration structure is reduced by 27% compared to the original structure. The topology-optimized debris filtration structure achieves a significant comprehensive improvement in both filtration performance and pressure drop performance.

     

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