高温气冷堆高可靠性N型铠装热电偶研究

Research of High-reliability N-type Armored Thermocouples for High-temperature Gas-cooled Reactors

  • 摘要: N型热电偶是在K型热电偶的基础上,对其合金的成分和含量进行选择和配比改进,从而拥有更好的高温稳定性及耐辐照能力。为了满足高温气冷堆运行过程中对热电偶的稳定性、可靠性的要求,本文分析了N型热电偶对高温气冷堆环境的适应性,研究了其加工制造技术,研发了采用镍基合金包壳的国产N型铠装热电偶样机,为高温气冷堆温度测量设计提供更多选型方案。N型铠装热电偶样机按照《核级铠装热电偶》(EJ/T 660—1992)的相关要求,已完成绝缘电阻试验、射线照相检查、套管的金相结构试验、测量端的热循环试验、分度试验、长期稳定性试验、抗震试验等测试,测试结果均满足技术要求。该仪表优化研究有利于推进核电测量仪表的国产化进程,提高我国核电产业装备的自主化水平。

     

    Abstract: The high-temperature gas-cooled reactor (HTGR) technology in China has gone through stages of tracking, leapfrogging, and independent innovation, and currently holds a world-leading position in commercial-scale modular HTGR nuclear power plant technology. In HTGRs, the medium temperatures of primary and secondary circuits serve as crucial reactor protection parameters. The temperature measurement points inside the reactor pressure vessel, which monitor critical components like the core support structure, also play significant roles in auxiliary judgment of reactor operational status. As HTGR technology further advances toward ultra-high-temperature gas-cooled reactors, the operating temperatures at these measurement points have reached 750 ℃ or higher, posing challenges to the high-temperature resistance and reliability requirements of temperature measurement components. Currently, the mature nuclear-grade temperature sensor is the K-type (NiCr-NiAl) sheathed thermocouple. However, the performance of traditional stainless steel-clad K-type sheathed thermocouples is approaching material limits, as their cladding strength and oxidation resistance significantly decrease under higher temperatures, thereby affecting long-term reliability. The N-type thermocouple improves upon the K-type by optimizing the composition and ratio of its alloys, enhancing oxidation resistance, order-disorder transition characteristics, magnetic transformation properties, and irradiation transmutation resistance, resulting in better thermoelectric reproducibility, high-temperature stability, and radiation resistance. While process temperatures in HTGRs are higher than those in pressurized water reactors, demanding greater stability and reliability from sheathed thermocouples, China currently lacks domestic nuclear-grade N-type sheathed thermocouples specifically designed for HTGR applications. In this instrument optimization study, the adaptability of N-type thermocouples to HTGR environments was analyzed, their manufacturing technologies were investigated, and China’s first prototype of domestic N-type sheathed thermocouple with nickel-based alloy cladding for HTGR engineering projects was developed. The sheathing material employs nickel-based high-temperature alloy Nicrobell C, which demonstrates excellent compatibility with the thermocouple wires. The elemental composition of Nicrobell C closely resembles that of N-type thermocouple alloys, with an additional 3% niobium to enhance mechanical performance under high-temperature conditions. This alloy maintains superior oxidation resistance and thermomechanical stability at temperatures up to 1 300 ℃, while its thermal expansion coefficient closely matches that of N-type thermocouple wires. The prototype underwent safety-grade instrument standard testing with the following key conclusions. The prototype passed all required tests including insulation resistance testing, radiographic inspection, metallographic structure examination of sheathing, thermal cycling testing at measurement junctions, graduation testing, long-term stability testing, and seismic testing in compliance with EJ/T 660-1992 and ASTM E235-2003 standards, meeting all technical requirements. The test results demonstrate excellent measurement accuracy and stability across the 0-1 200 ℃ range. This optimization study provides additional thermocouple selection options for temperature measurement design in HTGR projects, potentially offering more stable measurement accuracy and extended service life under high-temperature conditions. This advancement facilitates the localization of nuclear power measurement instruments and enhances China’s self-reliance in nuclear power equipment technology.

     

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