基于参数拟合的楔形间隙油膜阻尼器结构设计

Design on Structual Parameter of Oil Film Damper Based on Parameter Fitting

  • 摘要: 油膜阻尼器是一类常用的高速旋转机械支承部件。为了优化阻尼器支承参数、进而提升额定转速下转子系统的稳定性,本文利用基于楔形间隙效应分析的阻尼器支承性质数值计算方法,提出了一种可应用于阻尼器结构参数优化设计的拟合公式方法。首先,基于数值计算方法实施交叉数值实验,求解得到不同结构参数组合所对应阻尼器的径向回复力和切向阻尼力等力学参数,以及径向刚度系数和切向阻尼系数等支承参数。接着,利用多元线性回归方法,计算得到在特定结构参数范围内阻尼器力学参数和支承参数随结构参数变化的拟合函数表达式。最后,基于实际阻尼器结构参数方案,对得到的拟合函数表达式进行验证计算。结果表明,该函数表达式具备在特定结构参数范围内开展阻尼器结构参数设计、优化和预测的功能,当转子系统对阻尼器的支承性质提出参数匹配要求后,可根据该函数表达式反算出满足要求的阻尼器结构参数方案。本文方法能够实现阻尼器结构参数多方案并行设计,并提升验证效率。

     

    Abstract: Oil film dampers are common supporting components for high-speed rotating machinery, which have the advantages of a simple structure, an easy installation mode, and dependable performance of performing the functions of ensuring rotor system stability and controlling rotor amplitude. An ordinary oil film damper is made up of three parts: a damper shell, damping medium and a damping mandrel submerged in the medium. It has been demonstrated that optimizing the structural parameters of an oil film damper is an effective way to improve its supporting and damping performance. Therefore, the research goal of increasing the stability of the rotor system at rated speed can be accomplished by optimizing the damper’s structural parameters. In the preceding research, a numerical calculation method for analyzing the supporting properties of an oil film damper was proposed considering the wedge clearance effect. Using the mentioned numerical method, this paper conducted additional research and put forward an fitting formula method for optimizing the damper’s structural parameters, in order to extend the range of values for the structural parameters during the optimization process, reduce the cost of performance verification in the manufacturing and testing processes, furthermore, enhance the iterative efficiency of the optimization on structural parameters compared with the traditional design process of component verification test. The numerical experiments under the structural parameters with crossing settings were firstly carried out. The force parameters, such as the radial restoring force and tangential damping force, as well as the supporting parameters, such as the radial stiffness coefficients and tangential damping coefficients of the damper that correlate to different structural parameter combinations were identified. Then, the fitting function expressions of the damper’s force parameters and supporting parameters with the variation of structural parameters were calculated using the multiple linear regression method within a specified range of structural parameters. Lastly, the structural parameter schemes of real dampers were used to validate and verify the obtained fitting function expressions. By contrasting the function expressions’ calculation results with the experimental results, the rationality and accuracy of the function expressions were checked. Hence, the features of the function expressions to design, optimize and forecast the damper’s structural parameters within a specified range were determined. The function expressions can be used to inversely calculate the damper’s structural parameter schemes that match the rotor system parameters’ requirements. This study demonstrates that the fitting formula method, which is based on multiple linear regression fitting method, is effective for optimizing the structural parameters of an oil film damper. This fitting formula method has the potential to enhance the design and verification efficiency of multi-scheme structural parameters in a parallel mode.

     

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