高温热管丝网式吸液芯考虑间隙影响的模型改进

Improvement of Model for High-temperature Heat Pipe Wick Considering Effect of Gaps

  • 摘要: 高温热管依靠吸液芯提供的毛细力使冷凝工质回流,吸液芯传质能力直接影响了热管的传热性能。本文针对高温热管丝网式吸液芯,对渗透率性能展开实验研究,并在考虑层间隙条件下对现有数学模型进行修正,得到了更符合实验结果的数学模型。研究结果表明:相同工艺下的不同种类丝网式吸液芯孔隙率分布在0.433~0.879之间,除50目外,单一目数吸液芯的孔隙率随目数的增加而单调减小,有效毛细半径随目数的增加先减小后增加,渗透率随目数增加而呈现降低-增加-降低的趋势。现有数学模型无法正确表征丝网式吸液芯微观参数,在电子显微镜的观测下提出考虑间隙作用的丝网式吸液芯模型,并与实验结果进行对比,结果表明考虑带有间隙的丝网式吸液芯的渗透率理论计算值与实验值符合更好,其中50目与400目金属丝网渗透率相对误差分别为33.63%与24.68%,同时渗透率随目数变化趋势与实验结果符合较好,整体误差相比于原数学模型减少1~2个数量级。

     

    Abstract: High-temperature heat pipes rely on the capillary force provided by the wick to enable the reflux of condensed working fluid, where the mass transfer capacity of the wick directly affects the heat transfer performance of the heat pipe. However, in the current design and manufacturing of high-temperature heat pipes, due to the generally high hardness of metal wire meshes, interlayer gaps exist between mesh layers after being rolled into wicks, and current design calculations do not consider the influence of these interlayer gaps on wick performance. Therefore, wire mesh wicks are often selected and manufactured based on previous production experience, making it impossible to exclude wire mesh selection as a factor when the heat pipe performance is poor. This paper focused on wire mesh wicks for high-temperature heat pipes, conducting experimental research on permeability performance and modifying existing mathematical models by considering interlayer gaps, resulting in a mathematical model that better fits experimental results. The research results show that the porosity of different types of wire mesh wicks under the same process conditions ranges from 0.433 to 0.879, the porosity of single-mesh-number wicks should decrease monotonically with increasing mesh number, but due to the poor liquid absorption capacity caused by the large pores of 50-mesh wicks, their porosity is anomalously small. The 600-mesh wick has the highest permeability at 2.070×10−9 m2, and there is a positive correlation between porosity and the effective capillary radius of the wick. The effective capillary radius first decreases and then increases with increasing mesh number, while permeability shows a trend of decreasing-increasing-decreasing with increasing mesh number. Existing mathematical models cannot correctly characterize the microscopic parameters of wire mesh wicks, with the permeability results for 800-mesh wicks differing by two orders of magnitude, and even the smallest error for 50-mesh wire mesh reaching 278.1%. Moreover, the larger the mesh number, the greater the error between experimental and theoretical values. Under electron microscope observation, a wire mesh wick model considering gap effects was proposed and compared with experimental results. The theoretical permeability calculations for wire mesh wicks with gaps better match the experimental values, with relative errors of 33.63% and 24.68% for 50-mesh and 400-mesh wire meshes, respectively, while the trend of permeability changes with mesh number also aligns well with experimental results. Overall, the error is reduced by 1-2 orders of magnitude compared to the original mathematical model. The findings of this study hold significant implications for wick parameter selection and design optimization of high-temperature heat pipes.

     

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