热等静压对增材制造FeNiCrMnAl高熵合金组织及力学性能的影响

Influence of Hot Isostatic Pressing in Additive Manufacturing on Microstructure and Property of FeNiCrMnAl High-entropy Alloy

  • 摘要: 采用激光选区熔化(SLM)技术制备了FeNiCrMnAl高熵合金,随后对增材制造成型的试样进行了热等静压(HIP)处理。分析了HIP处理对增材制造试样微观组织和室温、高温(300 ℃)力学性能的影响。研究结果表明,HIP处理消除了部分孔洞缺陷,提高了试样致密度。合金相和熔池形貌没有发生变化,晶粒尺寸变大,合金内部发生再结晶现象,小角度晶界比例增加。HIP处理提高了合金的延伸率。断裂机制由准解理断裂与韧性断裂机制转变为韧性断裂。本文研究结果为HIP技术在增材制造中的应用提供了依据。

     

    Abstract: This study systematically investigates the effects of hot isostatic pressing (HIP) post-treatment on the microstructure and mechanical properties of selective laser melting (SLM)-fabricated FeNiCrMnAl high-entropy alloy. The work aims to characterize HIP-induced microstructural changes and evaluate their influence on mechanical performance under both room temperature and elevated-temperature (300 ℃) conditions. The FeNiCrMnAl high-entropy alloy was fabricated using SLM technology. HIP treatment was subsequently applied to the as-built samples. Microstructural characterization was performed to analyze phase composition, grain morphology, and defect distribution. Mechanical properties were evaluated through tensile testing at room temperature and 300 ℃. Fracture surfaces were examined to determine failure mechanisms. HIP treatment effectively reduces void defects and improves densification in the SLM-fabricated alloy. The primary alloy phases and melt pool morphology remain unchanged after HIP processing. However, microstructural modifications occur, including grain coarsening and an increased proportion of low-angle grain boundaries. These changes lead to improved ductility, with the HIP-treated alloy exhibiting enhanced elongation compared to the as-built material. The fracture mechanism transitions from a mixed quasi-cleavage and ductile mode to predominantly ductile characteristics. The application of HIP post-processing to SLM-produced FeNiCrMnAl high-entropy alloy demonstrates significant benefits for mechanical performance. While preserving the primary phase composition, HIP treatment modifies the microstructure to enhance ductility and alter fracture behavior. These findings provide fundamental insights into the use of HIP technology for optimizing additively manufactured metallic components. The study establishes that HIP can effectively improve the properties of SLM-fabricated high-entropy alloys without altering their fundamental phase characteristics.

     

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