Ni过渡层对抗挥发W涂层组织及热稳定性影响研究

Study on Effect of Nickel Transition Layer on Microstructure and Thermal Stability of Anti-volatilization Tungsten Coating

  • 摘要: 为解决空间核反应堆关键部件在高温、超高真空环境下的材料失效和加强抵御严重事故的能力,需开发出具有优异热稳定性的抗挥发涂层,并对涂层的组织和高温性能展开研究。本文采用直流(DC)磁控溅射在镍基合金上制备Ni过渡层,再通过化学气相沉积(CVD)在Ni过渡层上制备W涂层。在800 ℃、10−7 Pa的高温、超高真空环境下进行3 000 h的挥发实验,考察了Ni过渡层对抗挥发W涂层的物相组成、显微组织及高温环境下热稳定性的影响。研究发现,Ni过渡层存在时,W涂层的优先取向由(200)转变为(110),且能显著抑制表面W晶粒的异常长大以及界面处的元素扩散。在挥发3 000 h后,表面微观形貌及元素成分几乎没有变化,表现出优异的热稳定性及抗挥发性能。高温导致样品的晶界处形成了孔隙,并在界面处发生了元素扩散,进而在界面处发生部分冶金结合。扩散深度与晶粒取向有关,并且发现过渡层的存在对元素扩散有抑制作用。综上,DC磁控溅射制备的Ni过渡层能够优化W涂层的组织并改善其在高温下的热稳定性。

     

    Abstract: To address material failure of key components in space nuclear reactors under high-temperature and ultra-high vacuum conditions and enhance their ability to withstand severe accidents, it is necessary to develop anti-volatilization coatings with excellent thermal stability and to investigate the microstructure and high-temperature performance of the coatings. In this study, a Ni transition layer was first deposited on a nickel-based alloy substrate via direct current (DC) magnetron sputtering, followed by the preparation of a tungsten (W) coating through chemical vapor deposition (CVD) on the Ni transition layer. Volatilization experiments were conducted at 800 ℃ and an ultra-high vacuum of 10−7 Pa for 3 000 hours to investigate the effect of a Ni transition layer on the phase composition, microstructure, and thermal stability of the anti-volatilization W coatings under high-temperature conditions. The results reveal that the presence of the Ni transition layer caused the preferred orientation of the W coating to shift from (200) to (110) and significantly suppressed the “abnormal growth” of surface W grains as well as elemental diffusion at the interface. After 3 000 hours of volatilization, the surface morphology and elemental composition showed almost no changes, demonstrating excellent thermal stability and anti-volatilization performance. High-temperature led to the formation of pores at grain boundaries and elemental diffusion at the interface, resulting in partial metallurgical bonding in the interfacial region. The diffusion depth is found to be related to grain orientation, and the presence of the transition layer is observed to inhibit elemental diffusion. In summary, the DC magnetron-sputtered Ni transition layer effectively optimizes the microstructure of the W coating and significantly enhances its thermal stability under extreme high-temperature operational conditions.

     

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