冷坩埚的新型启动工艺及复启工艺研究

Research on Novel Startup and Restart Process of Cold Crucible Melter

  • 摘要: 冷坩埚玻璃固化技术凭借设备寿命长、适配废物种类广、安全性高等优势,在放射性废物处理领域应用前景广阔。但传统启动工艺依赖专用启动玻璃珠,需经多次置换流程,且异常停机后埚内凝固玻璃导致复启困难、熔炉易报废,制约了其工业化连续运行效率。为解决上述问题,本文开发了以基础玻璃珠(粒径 1~2 mm)为启动基材、模拟高放废液煅烧产物(氧化物)为助熔剂的新型启动与复启工艺,探究了煅烧物添加量(质量分数2%~10%)及埚内凝固玻璃质量(400~460 kg)对启动/复启耗时的影响。结果表明:相较于传统启动工艺(平均耗时 213 min),新型启动工艺平均耗时缩短至148 min,效率提升30.5%(缩短65 min);启动耗时与煅烧物添加量呈显著负相关,煅烧物添加量每增加1%,启动耗时平均缩短4.8 min;新型工艺可实现含凝固玻璃的稳定复启,当凝固玻璃质量从400 kg增至460 kg时,复启耗时从116 min延长至223 min(增幅89.7%),复启难度随凝固玻璃质量的增加显著上升。该工艺无需后续玻璃珠置换步骤,简化了流程、减少了非包容型固化体的产生,同时克服了异常停机后的复启难题,为冷坩埚玻璃固化技术的规模化、连续化、安全化运行提供了关键工艺支撑。

     

    Abstract: Cold crucible melter (CCM) technology holds broad application prospects in radioactive waste treatment due to its advantages of long equipment service life, wide adaptability to waste types, and high safety. However, the traditional startup process relies on special startup glass beads and requires multiple replacement procedures. Moreover, solidified glass in the crucible after abnormal shutdown leads to difficult restart and easy furnace scrapping, which restricts the efficiency of industrial continuous operation. To address these bottlenecks, a novel startup and restart process was developed in this study. The process used basic glass beads (particle size: 1-2 mm) as the startup substrate and calcined products (oxides) of simulated high-level radioactive liquid waste (HLLW) as the fluxing agent. The effects of calcined product mass fraction (2%-10%) and solidified glass mass in the crucible (400-460 kg) on startup/restart time were systematically investigated. The results show that compared with the traditional startup glass bead process (average time of 152 min), the average startup time of the novel process is shortened to 84 min, with an efficiency improvement of 44.7% (a reduction of 68 min). Startup time is significantly negatively correlated with the calcined product content: For each 1% increase in mass fraction, the startup time is shortened by an average of 4.8 min. The novel process enables stable restart with solidified glass in the crucible. When the solidified glass mass increases from 400 kg to 460 kg, the restart time extends from 116 min to 223 min (an increase of 89.7%), indicating that restart difficulty rises significantly with the increase in solidified glass mass. This process eliminates the subsequent glass bead replacement step, simplifies the workflow, and reduces the generation of non-contained vitrified bodies. Meanwhile, it overcomes the restart challenge after abnormal shutdown, providing key technological support for the large-scale, continuous, and safe operation of CCV technology.

     

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