NbMoVCrAl高熵合金涂层在控氧铅铋环境下的腐蚀行为

Corrosion Behavior of NbMoVCrAl High-entropy Alloy Coating in Oxygen-controlled Lead-bismuth Eutectic Alloy

  • 摘要: 为提高结构材料在铅铋共晶合金(LBE)中的耐蚀性,本文研究采用磁控溅射方法在HT9钢基体表面制备出NbMoVCrAl高熵合金涂层,并系统探究了其在500~600 ℃、氧浓度为2×10−6%~3×10−6%、时间为1 000 h的液态LBE环境中的腐蚀行为。实验结果表明:所制备的高熵涂层厚度均匀(约为8.71 μm),呈致密的BCC(体心立方)晶体结构。在上述的LBE环境下,HT9钢呈现氧化腐蚀,其表面氧化层厚度随着实验温度升高加速生长、表层贫Cr及剥落;在相同实验条件下NbMoVCrAl高熵合金涂层也表现出氧化腐蚀行为,但仍保持稳定的BCC晶体结构,表面形成了Al2O3和(Cr, V)2O3的腐蚀产物,最大腐蚀深度小于1 μm,腐蚀速率较HT9钢低1~2个数量级,表现出在LBE中良好的耐蚀性和可能的工程适应性,在具体工程中有较大应用潜力。

     

    Abstract: This research addresses the critical challenge of corrosion failure in fuel cladding and structural materials exposed to extreme high-temperature environments (500-600 ℃) within lead-bismuth cooled fast reactor (LFR). To mitigate degradation mechanisms including selective dissolution, oxidation, and liquid metal embrittlement, an innovative NbMoVCrAl high-entropy alloy coating was designed and fabricated via magnetron sputtering on HT9 ferritic/martensitic steel substrates. The coating exhibits a homogeneous single-phase BCC solid solution structure, confirmed by X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive X-ray spectrometry (EDS) analysis. Systematic investigations were conducted to evaluate its corrosion behavior and protective mechanisms under oxygen-controlled conditions (2×10−6%-3×10−6%) representative of LFR operational scenarios. The NbMoVCrAl coating (nominal composition: Nb-22%, Mo-22%, V-22%, Cr-22%, Al-12%) was deposited using a high-purity alloy target (99.99%) under optimized sputtering parameters: base pressure of 2.0×10−3 Pa, substrate bias voltage of −100 V, chamber pressure of 0.53 Pa, substrate temperature of 350 ℃, and deposition duration of 3 h. Post-deposition characterization reveals a dense, crack-free microstructure with uniform elemental distribution and a thickness of 8.71 μm. Corrosion tests were performed in static lead-bismuth eutectic (LBE) at 500, 550, and 600 ℃ for 1 000 h, with oxygen concentrations precisely regulated via Ar-5%H2/Ar-2%O2 gas mixtures. Preferential oxidation of Al generates a continuous, adherent α-Al2O3 layer that effectively suppresses LBE penetration. Cross-sectional SEM/EDS confirms corrosion depths of less than 1 μm at all temperatures, attributed to the oxide layer’s thermodynamic stability and rapid self-healing capability. In stark contrast, uncoated HT9 steel suffers severe corrosion (depth: 14.80±0.41 μm at 550 ℃) due to non-protective Fe3O4, Fe-Cr spinel formation, and Cr depletion at the oxide-substrate interface. In the aforementioned LBE environment, increasing temperature will accelerate the thickening of the oxide layer, surface Cr depletion, and peeling of uncoated HT9 steel; For the NbMoVCrAl coated HT9 steel sample, the NbMoVCrAl coating maintains a stable BCC solid solution structure at 600 ℃. Compared with the HT9 steel sample, the high-entropy alloy coating has good resistance to LBE corrosion, with a corrosion depth of less than 1 μm and an corrosion rate 1-2 orders of magnitude lower than HT9 steel. It has great potential for practical applications in engineering.

     

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