Z型流向微通道内超临界二氧化碳对流传热特性研究

Investigation on Convective Heat Transfer Characteristics of Supercritical Carbon Dioxide in Zigzag Micro-channel

  • 摘要: 微通道扩散焊式(MCD)换热器作为一种以精密流道成形和扩散焊接技术为核心工艺的紧凑式换热器,具有良好的承温承压性能、传热能力和高紧凑度,它的基本传热单元是不同类型的微通道结构,其中Z型流向的微通道具有换热能力强、结构简单、制造工艺成熟的优势。为了获得不同参数对微通道内工质对流传热特性的影响规律,并指导Z型流向微通道性能优化,本文通过数值模拟研究了偏折角分别为15°和30°的Z型流向微通道内超临界二氧化碳的对流换热特性。结果表明,工质的比热和质量流速影响对流传热特性显著,当工质近壁面温度在拟临界区内时,比热出现极值,导致对流传热系数增大,工质的质量流速越大,湍流脉动越旺盛,对流传热越强,提取Z型微通道内流体湍动能发现,偏折角在15°,30°区间越大,湍动能震荡幅值越高,且弯折处局部湍动能最高。

     

    Abstract: Supercritical carbon dioxide (sCO2) is a kind of fluid with characteristics of appropriate critical point parameters, easy compression in the pseudo-critical area, abundant reserves to access, non-toxicity, and stable chemical structure etc. The Brayton cycle system using sCO2 as the working fluid has advantages of simple structure, large compactness and high effectiveness at the medium or high design temperature. It has been drawn great concern in USA, France, Japan and Korea which are advanced in nuclear technology. Aiming at this technology, the micro-channel diffusion bonding (MCD) heat exchanger, a compact heat exchanger utilizing precision flow channel forming and diffusion bonding technologies, demonstrates exceptional temperature resistance and pressure resistance, heat transfer efficiency, and structural compactness. Its fundamental heat transfer unit employs diverse micro-channel configurations, among which the zigzag micro-channel exhibits superior heat exchange performance, structural simplicity, and mature manufacturability. To understand the influence of different parameters on the convective heat transfer characteristics of the working fluid and guide the performance optimization of zigzag micro-channel, the convective heat transfer characteristics of sCO2 in zigzag micro-channel with bend angles of 15° and 30° were investigated through three-dimensional numerical simulations based on CFD method. Numerical study for pressure drops and heat transfer characteristics of sCO2 flowing in the zigzag micro-channel were investigated in the dissertation. Heat transfer conditions were simulated. The results show that the ability of local heat transfer is related to the thermal and physical parameters of sCO2. Large specific heat or high mass flux enhances the heat transfer ability. There is higher heat transfer coefficient (HTC) with lower system pressure near the pseudo-critical area, but the heat transfer coefficient is enlarged by higher system pressure in the gas-like zone because of low density. When the near-wall temperature enters the pseudo-critical region, the specific heat reaches an extremum, resulting in a 26.3% increase in heat transfer coefficient. Higher mass flow rates enhance turbulent pulsation intensity, strengthening heat flux at least by 21.7%. It’s found that the turbulent kinetic energy of sCO2 will fluctuate continuously and periodically when it flows in zigzag micro-channel. Higher bending angle enlarges the amplitude of fluctuation, which enhances the ability of heat transfer finally. Moreover, it’s concluded that the capacity of turbulent kinetic energy is much higher in the corner of semi-circle cross section. Quantitative analysis of turbulent kinetic energy demonstrates that larger deflection angles (15° to 30°) produce higher oscillation amplitudes (averaged values increased by 38.9%), with local turbulent kinetic energy peaking at the bend sections due to secondary flow effects. This study provides theoretical guidance for optimizing deflection angle design in MCD heat exchangers operating under supercritical conditions.

     

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