偏折角影响折线微通道内超临界二氧化碳流动传热特性试验研究

Experimental Investigation of Bend Angle Effects on Thermal-hydraulics Characteristics of sCO2 in Zigzag Microchannel

  • 摘要: 以精密流道成形和真空扩散焊技术为核心工艺的微通道扩散焊式(MCD)换热器具有良好的传热能力、承温承压性能和超高紧凑度,它的基本单元是种类多样的微小通道结构,其中折线微通道具有结构简单、工艺成熟、换热能力强的优势。为了探索结构参数对折线微通道流动传热特性的影响规律并择优选型,本文通过热工水力试验研究了偏折角分别为15°和30°的折线微通道内超临界二氧化碳(sCO2)流动阻力特性和对流传热特性并建立半经验关系式,基于性能评价因子(PEC)分析了两者综合性能,发现雷诺数大于20 000时,偏折角为30°的折线微通道压降激增导致综合性能更差,而当雷诺数小于10 000时,偏折角为15°的折线微通道的综合性能反而不如直线微通道。

     

    Abstract: Supercritical carbon dioxide (sCO2) Brayton cycle system demonstrates broad application potential in power generation, solar energy, hydrogen energy, and nuclear energy, effectively filling the technological gap for energy conversion systems in small-to-medium power scales with high-temperature heat sources. Heat exchangers, such as coolers and recuperators, are critical components for energy transfer within sCO2 power conversion systems. To achieve the designed heat load within a limited space, these heat exchangers must possess highly efficient heat transfer capability, reliable performance under high temperatures and pressures, and an ultra-compact structural arrangement. Among various types of heat exchangers, the micro-channel diffusion bonding (MCD) heat exchanger is considered one of the most promising configurations for sCO2 systems due to its compact structure, ability to withstand high temperatures and pressures, and stable manufacturing processes. The zigzag microchannel offers advantages of a simple structure, mature fabrication techniques, and strong heat transfer performance. This study involved the development and experimental investigation of test sections with deflection angles of 15° and 30°. Parameters including working fluid temperature, pressure, and flow rate were measured to analyze the flow and heat transfer characteristics and overall thermal-hydraulic performance. A total of 558 heat transfer data points and 196 flow data points were obtained. The results show that the Fanning friction factor for sCO2 in the zigzag microchannel is negatively correlated with the Reynolds number (Re). An increase in the bending angle leads to an expansion of the recirculation zone, resulting in increased flow resistance at the same Reynolds number. Based on the experimental data, flow resistance correlations for the two zigzag microchannels were developed. For test section a#, 86.0% of the experimental data fall within ±40% of the newly established correlation. For test section b#, 92.2% of the data fall within ±25% of the correlation. The Nusselt number is positively correlated with the Reynolds number. A larger bending angle enhances fluid disturbance and disrupts the thermal boundary layer more significantly, thereby intensifying heat transfer. Furthermore, convective heat transfer correlations for the two zigzag microchannels were established. The results show that 77.1% of the data for test section a# and 75.6% of the data for test section b# fall within ±20% of their respective newly developed heat transfer correlations. The performance evaluation criterion (PEC) for the zigzag microchannel is found to be related to the bending angle and the Reynolds number, but is essentially independent of the Prandtl number. The PEC values for both structures increases with Re. However, within the range of Re<10 000, the zigzag microchannel with a 15° bending angle exhibits inferior comprehensive performance compared to a straight micro-channel. For Re<20 000, the structure with a 30° bending angle outperforms that with a 15° angle. This trend reverses when Re exceeds 20 000.

     

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