具有多级含硼结构的氧化锆增韧氧化铝基耐高温中子屏蔽材料

Zirconia-toughened Alumina-based High-temperature Resistant Neutron Shielding Material with Hierarchical Boron-containing Structure

  • 摘要: 本文为研究基于互穿网络结构的耐高温中子屏蔽材料,以氧化铝为基体,碳化硼和氧化钆为功能吸收剂,通过氧化锆增韧氧化铝结构增强泡沫陶瓷基体,并构建多级含硼结构。本文采用有机泡沫浸渍法制备泡沫陶瓷骨架,将烧结后的骨架与含填料的硼酚醛树脂经负压浸渍混合并热固化后,制成最终材料,并利用多种仪器对材料进行性能测试。结果表明:在1 250 ℃下煅烧的骨架性能最佳,以骨架B(α-活性氧化铝50%(质量分数)、碳化硼25%、氧化钆10%、氧化锆15%)与掺杂15%碳化硼+15%氧化钆的硼酚醛树脂制成的材料综合性能最优;在本文考察的两种配比中,该复合材料满足耐高温需求,对总中子和热中子均表现出最佳的屏蔽率。本文深入研究氧化锆增韧氧化铝基耐高温中子屏蔽材料的制备工艺、性能特点和优化设计方法,为推动中子屏蔽材料的发展作出贡献。

     

    Abstract: The development of compact nuclear reactors imposes extreme high-temperature environments on structural and shielding components, rendering traditional polymer-based and cement-based neutron shielding materials inadequate due to thermal degradation and dehydration. Ceramic materials, while thermally stable, suffer from inherent brittleness. To address these challenges, this study aims to develop a novel zirconia-toughened alumina (ZTA) based high-temperature resistant neutron shielding composite featuring a hierarchical interpenetrating network structure. This material is designed to achieve a synergistic combination of excellent mechanical toughness, thermal stability, and effective neutron moderation and absorption capabilities. An organic foam impregnation method was utilized to fabricate the porous ceramic framework. Polyurethane sponges were pretreated and impregnated with ceramic slurries containing α-alumina as the matrix, B4C and Gd2O3 as functional absorbers, and ZrO2 as the toughening phase. Three slurry formulations (A, B, and C) with varying ZrO2 content were prepared. The impregnated sponges were then sintered at 1 250 ℃, 1 300 ℃, and 1 350 ℃ to obtain the rigid ZTA frameworks. Subsequently, a vacuum negative-pressure impregnation technique was applied to fill the porous ceramic skeleton with a boron-modified phenolic resin containing B4C and Gd2O3 fillers. The final composite was obtained after a thermal curing process. Comprehensive characterizations, including X-ray diffraction, scanning electron microscopy, thermogravimetric analysis, compressive strength testing, and neutron shielding performance evaluation using a DT neutron generator, were conducted. The characterization results indicate that formulation B exhibits optimal rheological properties and solid content, ensuring a uniform and continuous ceramic coating on the sponge templates. The framework sintered at 1 250 ℃ shows the most superior compressive strength and structural integrity. Higher sintering temperatures lead to abnormal grain growth and induce severe microcracking due to the drastic tetragonal-to-monoclinic phase transformation of ZrO2 during cooling. Among the prepared composites, the B15 formulation (framework B combined with phenolic resin doped with 15% B4C and 15% Gd2O3) demonstrates outstanding thermal stability. The composite maintains structural stability up to 479.53 ℃ at a 10% mass loss threshold. Furthermore, the B15 composite exhibits exceptional neutron shielding efficiency. The total neutron shielding rate reaches 63.82%, and the thermal neutron shielding rate peaks at 94.26%, primarily attributed to the exceptionally high thermal neutron absorption cross-section of gadolinium and the optimized hierarchical distribution of boron. The incorporation of the ZTA ceramic system into the interpenetrating network structure successfully overcomes the inherent brittleness of porous ceramic frameworks. This study provides a systematic optimization of the fabrication process and confirms the feasibility of integrating toughened ceramics into multiphase composite systems. The developed hierarchical boron-containing composite presents a highly promising candidate for neutron shielding applications in advanced compact nuclear reactors and other extreme high-temperature environments.

     

/

返回文章
返回