深水池金属碎片床形成特性实验研究

Experimental Investigation on Formation Characteristics of Metallic Debris Beds in Deep Water Pool

  • 摘要: 在沸水堆严重事故进程中,压力容器失效至使堆芯熔融物释放到下方地坑形成的深水池中,熔融物与冷却剂将不可避免发生燃料-冷却剂相互作用并形成碎片床,该过程危及安全壳的完整性。为了在经济安全的情况下还原原型中碎片床形成现象,本研究选用锡(Sn)、锡铋合金(Sn-Bi)、锌(Zn)、锡铁合金(Fe-Sn)等金属材料作为实际堆芯熔融物(Zr/Fe混合物)的模拟物,通过高速摄像技术完整记录了熔融物射流破碎、液滴碎裂及碎片沉积聚合过程,并精确测定了碎片床的几何形貌特征、孔隙率分布以及碎片颗粒的形态学参数和粒径分布特征。实验结果表明,不同材料对碎片床的形成影响显著,尤其是高熔点金属(Fe-Sn合金)表现出与低熔点金属截然不同的行为特性。Fe-Sn合金形成了大量结块且孔隙率极低的致密碎片床,与Sn、Zn、Sn-Bi形成的高孔隙率(>90%)蜂窝状结构形成鲜明对比,主要归结于沸腾过程不一致。本研究为完善多组分熔融物体系下碎片床特性数据库提供了重要的实验依据,对深入理解熔融物材料组成对碎片床形成机制的影响具有重要科学价值。

     

    Abstract: During severe accident progression in boiling water reactors (BWRs), reactor pressure vessel failure leads to the release of corium into the deep water pool of the containment pedestal, inevitably triggering fuel-coolant interactions (FCI) that form debris beds—a process threatening containment integrity. The characteristics of the resulting debris bed, including its porosity, morphology, and particle size distribution, critically determine the coolability of the molten material and the potential for steam explosions, thereby directly influencing the effectiveness of severe accident mitigation strategies. To reproduce prototypic debris bed formation phenomena under economically and safely feasible conditions, metallic simulants including tin (Sn), tin-bismuth alloy (Sn-Bi), zinc (Zn), and tin-iron alloy (Fe-Sn) were selected as representatives of actual corium compositions (Zr/Fe mixtures). The fragmentation processes of melt jets, droplet breakup, and debris sedimentation/agglomeration were comprehensively recorded using high-speed videography. The simulant materials were selected based on a simplified scaling analysis considering both hydrodynamic similarity (Froude number) and thermal similarity (modified Stefan number and Abe’s heat transfer regime maps), ensuring that the experimental observations are relevant to prototypical reactor conditions. Precise measurements were obtained for debris bed characteristics including geometric configuration, porosity distribution, as well as morphological parameters and particle size distribution of fragments. The experimental results reveal significant material-dependent behaviors: 1) Steam explosion is observed exclusively in the Sn experiments, attributed to its high thermal conductivity combined with high superheat, which maintains the melt in a fully liquid state with excellent fluidity, enabling violent film boiling collapse and instantaneous heat transfer; 2) The Fe-Sn alloy experiments produce uniquely dense debris beds with extensive agglomeration and low porosity, in stark contrast to the high-porosity (>90%) honeycomb structures formed by low-melting-point simulants (Sn, Zn, Sn-Bi); 3) Despite having comparable superheat levels, Fe-Sn exhibitsno steam explosion, instead undergoing mild film boiling that generated “externally solidified, internally liquid” particles that subsequently bonded upon settling. Analysis of the Fe-Sn results indicates that its intermediate superheat and stable film boiling regime lead to progressive surface solidification while maintaining a liquid core, with particle collision at the pool bottom rupturing the solid shells and allowing internal melt to weld adjacent particles together, forming dense agglomerates. This mechanism provides critical insights for prototypic reactor conditions, suggesting that the Zr/Fe components in actual corium may form similar dense, low-porosity layers that impede coolant penetration and threaten long-term coolability. The work provides crucial experimental data for enhancing the multicomponent corium debris bed database, offering significant scientific value for understanding the mechanisms by which melt material composition influences debris bed formation, fragmentation behavior, and steam explosion potential. These findings contribute to the development of more accurate severe accident models and inform the optimization of mitigation strategies for both BWRs and pressurized water reactors (PWRs) during the ex-vessel phase of severe accidents.

     

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