基于有限元方法的铅铋电磁泵性能影响因素研究及设计优化

Parametric Study and Design Optimization of Lead-bismuth Electromagnetic Pump Based on Finite Element Method

  • 摘要: 随着铅铋快堆技术的发展,用于驱动液态铅铋合金的电磁泵技术逐渐受到重视。电磁泵具有结构简单、密封性强、流量控制便捷等优点,依托液态金属优异的导电性能,在行波磁场作用下产生洛伦兹力以驱动流动。为深入研究电磁泵的性能影响因素及优化策略,本文基于有限元软件建立了电磁泵1/6模型,分析了电气参数与结构参数对其性能的影响。结果表明:在电气参数方面,虽然输入电流能显著增强驱动力,但槽数与极对数的增加会导致同步流速降低,从而削弱驱动性能;在结构参数方面,环形流道宽度对驱动力的影响呈现先增后减的规律,存在由磁阻与次级电阻耦合作用决定的最佳匹配值;增加中心铁芯长度可有效抑制端部效应,改善磁场分布均匀性;提高外部铁芯齿槽比有助于减少漏磁通。基于上述规律,提出了通过协同优化铁芯长径比与齿槽结构的设计策略。验证结果显示,优化后的电磁泵在155 A输入电流下,电磁驱动力提升44.2%,输出流量提升14.0%,综合效率提升约15%。

     

    Abstract: With the advancement of lead-bismuth fast reactor (LFR) technology, characterized by high inherent safety and excellent thermal-hydraulic performance, electromagnetic pumps (EMPs) utilized for circulating liquid lead-bismuth eutectic (LBE) have garnered increasing attention. EMPs offer distinct advantages such as structural simplicity, high sealing integrity, and convenient flow control, making them ideal for the primary cooling systems of LFRs and space reactors. Leveraging the excellent electrical conductivity of liquid metals, EMPs generate Lorentz forces through the interaction between a traveling magnetic field and induced currents to drive fluid motion. To conduct an in-depth investigation into performance-influencing factors, a 3D magnetohydrodynamic (MHD) model was established using the finite element method (FEM) to solve the strongly coupled Maxwell’s and Navier-Stokes equations. A one-sixth symmetry model was developed to balance computational efficiency and accuracy, with the reliability of the numerical results ensured through rigorous grid independence verification. The study analyzed the coupled effects of electrical and structural parameters on EMP performance. Regarding electrical parameters, while the electromagnetic driving force increases quadratically with the input current, an increase in the number of slots and pole pairs reduces the synchronous speed, thereby weakening the driving capability. In terms of structural parameters, the influence of the annular channel width exhibits a non-monotonic trend due to the competition between magnetic reluctance and secondary resistance, revealing an optimal width of 4 mm for the current design. Furthermore, extending the central core length effectively mitigates longitudinal end effects and improves magnetic field uniformity, although the performance gain tends to saturate beyond a certain threshold. Adjusting the central core diameter requires a trade-off between magnetic flux density and eddy current preheating efficiency during start-up. Based on these findings, a design strategy involving the synergistic optimization of the core aspect ratio and the tooth-slot structure was proposed under strict engineering constraints, including a flow velocity limit of v<2 m/s to prevent LBE erosion. Validation results demonstrate that at an input current of 155 A, the optimized EMP achieves a 44.2% increase in electromagnetic driving force, a 14.0% increase in output flow rate, and an improvement in overall efficiency of approximately 15%. This research provides a theoretical basis and engineering reference for the autonomous design of high-performance LFR primary pumps.

     

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