基于流-热-力多物理场耦合的钠热管冷态启动特性

Frozen Startup Characteristic of Sodium Heat Pipe Based on Thermal-hydraulic-mechanical Multiphysics Coupling

  • 摘要: 碱金属热管冷态启动对热管堆的安全稳定运行具有重要意义。为揭示启动过程中流动、传热与结构变形的耦合特性,本文通过开发有限元程序并与COMSOL相结合,建立了钠热管二维轴对称模型,对钠热管冷态启动过程进行数值模拟。结果表明:瞬态验证和稳态验证的最大相对误差分别为5.62%和1.89%;在连续流建立初期,蒸气具有显著压降与温降,额定功率下稳态蒸气温降仅为2.4 K,体现了热管良好的等温性;在冷态启动过程中,管壁形变依次经历轴向形变主导、过渡及径向形变主导阶段,启动瞬态总形变峰值超过稳态总形变量;当加热功率从613 W增至1 200 W时,启动时间缩短约23.3%,稳态时蒸气截面平均速度下降约81.5%,工作温度上升约145.9  K,但管壁最大形变量增加约28.9%。本文结果可为包含结构力学效应的热管冷态启动特性分析与安全评估提供参考。

     

    Abstract: The frozen startup of alkali metal heat pipes is critical to the safe and stable operation of heat pipe-cooled nuclear reactors. This process involves complex multiphysics interactions, including working fluid melting, liquid-vapor phase change, flow and heat transfer, and structural thermal deformation. This study aims to numerically characterize the coupled thermal-hydraulic-mechanical behavior during the frozen startup of sodium heat pipes, emphasizing transient evolution and the influence of heating power. A two-dimensional axisymmetric model was developed by integrating a self-developed finite element program with COMSOL. The flow and heat transfer in the vapor region and the thermal expansion of the wall were simulated using COMSOL, while the equivalent thermal conduction in the wick and the solid heat conduction in the wall were computed by the dedicated finite element code. The model accounts for phase change at the liquid-vapor interface, temperature-dependent thermophysical properties of materials, and vapor compressibility during the early stages of continuous flow. Validation against experimental data reveals maximum relative errors of 5.62% for the transient process and 1.89% for steady-state conditions, indicating excellent model fidelity and predictive capability. Simulations successfully capture the three characteristic stages of frozen startup. The first stage is characterized by rapid wall temperature rise, creating large axial temperature gradients. The second stage features significant axial pressure and temperature drops induced by vapor compressibility. The heat pipe demonstrates excellent iso-thermal properties at its rated power of 1 000 W in the third stage, evidenced by a steady-state vapor temperature drop of just 2.4 K and a three-step axial wall temperature distribution. Under the constraint of zero axial displacement at both ends of sodium heat pipes, the wall deformation evolves through three successive phases, namely the axial-dominated, transitional, and radial-dominated stages. In the early stage of startup, steep axial temperature gradients drive significant axial displacement. As the temperature gradients gradually decrease, radial deformation begins to grow and eventually dominates. A key observation is that the peak transient total wall deformation during startup is higher than the final steady-state deformation. When the heating power increases from 613 W to 1 200 W, the startup time is shortened by approximately 23.3%. At steady-state, the cross-sectional average vapor velocity decreases by about 81.5%, and the operating temperature increases by approximately 145.9 K, while the maximum wall deformation increases by about 28.9%. This study provides a valuable reference for analyzing and assessing heat pipe frozen startup incorporating structural mechanics effects, aiding optimized startup protocols and enhanced reactor safety.

     

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