控制棒水压驱动系统热态性能实验研究

Experimental Study on Hot State Performance of Control Rod Hydraulic Drive System

  • 摘要: 控制棒水压驱动系统(CRHDS)作为一种新型的内置式控制棒驱动技术,是一体化核反应堆实现反应性控制与功率调节的重要执行机构。CRHDS热态性能实验是获得系统关键运行参数随压力、温度等变化规律的基础。本文分析了CRHDS的组成和工作原理,开展全尺寸热态性能实验,包括不同回路温度、驱动压力及棒位等多种工况,在此基础上分析了关键特征参数随运行工况的变化规律。结果表明,驱动系统在充泄压过程均存在明显的特征拐点与平衡点;回路温度升高会加速系统充泄压过程,缩短使动部件到位时间,同时导致充压稳定时间延长、泄压稳定时间缩短。此外,随着棒位的升高,系统充压阻力增大而泄压阻力减小,致使充压过程延缓、泄压时间缩短,且控制棒落棒时间随温度升高呈下降趋势。本文研究结果为CRHDS的设计优化与运行参数选取提供了实验依据。

     

    Abstract: The control rod hydraulic drive system (CRHDS) represents an innovative built-in control rod drive technology and serves as a critical actuator for reactivity control and power regulation in integrated nuclear reactors. The system employs a circulation pump to force pressurized water through an integrated valve. This valve regulates the extension and retraction of three coaxially nested hydraulic cylinders, enabling the engagement and disengagement of a pawl with the control rod drive shaft. Consequently, the system achieves control rod step-up, step-down, and rapid retraction. While existing research has largely focused on individual components under ambient temperature conditions, there is a paucity of studies regarding the overall performance of the drive system in high-temperature environments. Consequently, this paper experimentally investigates the thermal performance of the CRHDS from a system-level perspective, aiming to characterize the variation in key operating parameters relative to changing operating conditions. In this paper, the composition and operating principles of the CRHDS were analyzed, and the construction of a full-scale hot state performance test rig was described. Experiments were conducted in which control rods were positioned at typical step heights of 1, 30, and 54. The loop temperature was incrementally adjusted to 50, 100, 150, 200, and 230 °C. At each temperature setpoint, system pressurization and depressurization tests were performed under drive pressures of 650, 800, 850, and 1 000 kPa, followed by rod drop tests. To facilitate real-time monitoring of internal and external pressures, differential pressure transducers were installed at the inlets of the three hydraulic cylinders. Furthermore, rod position sensors were integrated into the test assembly to track control rod movement during step-up, step-down, and rapid retraction operations. The resulting data were analyzed to characterize the variations in key characteristic parameters as functions of pressure, temperature, and rod position. The results indicate that the drive system exhibits distinct characteristic inflection and equilibrium points during both pressurization and depressurization processes. These points correspond to the moment when the hydraulic cylinder reaches its final position and the time when the internal pressure stabilizes, respectively. Increasing drive pressure accelerates the pressurization process, reducing the time required but elevating the pressure level; Conversely, the depressurization process slows due to increased resistance, resulting in extended durations and higher pressures. Increasing loop temperature accelerates both processes, shortening the time for actuated components to reach their final positions, while simultaneously prolonging pressurization stabilization time and reducing depressurization stabilization time. As the control rod position rises, pressurization resistance increases and depressurization resistance decreases, leading to delayed pressurization and shorter depressurization time. Additionally, for rod insertion, the insertion time decreases as temperature rises. These findings provide an experimental basis for the design optimization and parameter selection of the CRHDS.

     

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