基于高温热管与相变材料的分段环形温差发电器性能优化研究

Research on Performance Optimization of Segmented Annular Thermoelectric Generator Based on High-temperature Heat Pipe and Phase Change Material

  • 摘要: 以核用高温热管为外部热源,研究分段环形温差发电器(SATEG)冷侧布置相变材料后输出性能的变化规律。基于COMSOL软件建立含相变材料的SATEG模型,分析热输入动态过程及相变材料高度对SATEG瞬态输出特性的影响,并将SATEG单元级联与高温热管耦合构建集成系统。研究发现,相变材料高度取15 mm较为合适,对应的SATEG单元稳态阶段平均热电转换效率达10.62%,较基准工况相对提高2.16%;基于该工况构建的集成系统在最优负载下输出功率为47.77 W,热电转换效率与单元稳态阶段平均效率一致。相变材料的作用效果与热输入动态过程及其高度密切相关,在等输出功率条件下还可降低SATEG单元冷侧对流换热需求。研究工作可为SATEG与高温热管集成系统的被动热管理设计提供参考。

     

    Abstract: Using a nuclear high-temperature heat pipe as the external heat source, this study investigated the effect of introducing phase change material at the cold side of a segmented annular thermoelectric generator (SATEG) on its output performance. A three-dimensional thermoelectric coupling model of the SATEG with phase change material was established and solved in COMSOL to quantitatively evaluate the influence of passive thermal management on the transient output characteristics, and the SATEG was coupled with the high-temperature heat pipe to construct an integrated system whose steady-state operating performance was analyzed. The apparent heat capacity method was adopted to describe the heat absorption and release process of the material, and the latent heat of phase change was converted into an additional specific heat within the phase change temperature range. The results show that an appropriate material height exists within the investigated range: When the height is too small, the heat storage capacity cannot be fully utilized, whereas an excessively large height reduces material utilization and causes the performance gain to drop. A balance between output performance and material utilization is achieved when the material is just fully melted during the heating stage. Among the investigated cases, a phase change material height of 15 mm is appropriate. At this height, the average steady-stage thermoelectric conversion efficiency of the SATEG unit reaches 10.62%, 2.16% higher than that of the reference case without phase change material. The integrated system based on this configuration delivers 47.77 W under the optimal load. The introduction of phase change material does not affect the load sensitivity of the integrated system, and the thermoelectric efficiency is the same as that of the SATEG unit in the steady stage, indicating that the additional thermal and electrical losses introduced during cascading and integration are negligible. The effect of the material is closely related to the dynamic heat input process: During heating, it absorbs sensible heat and latent heat to suppress the cold-side temperature rise, enlarge the temperature difference, and improve the output performance; During cooling, it releases stored heat and delays the decrease of the cold-side temperature, which accelerates the decay of the temperature difference and leads to a more obvious decline in output performance. Under the condition of equal output power, phase change material also reduces the convective heat transfer requirement at the cold side of the SATEG unit, which is beneficial for reducing cooling energy consumption and increasing the net power generation in practical applications. This work provides guidance for the passive thermal management design of integrated systems coupling the SATEG with a high-temperature heat pipe.

     

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