基于进气温度调控的SiC微孔膜微气泡生成特性及机制研究

Study on Generation Characteristic and Mechanism of Microbubble by SiC Microporous Membrane Based on Inlet Temperature Regulation

  • 摘要: 针对核燃料生产中铀纯化转化废水处理过程中,传统臭氧催化氧化工艺存在臭氧利用率低、气液传质效率差的技术瓶颈,本文以自主研发的SiC微孔膜为核心功能元件,集成构建微气泡发生装置原理样机,通过动态调控进气温度实现≤200 μm微气泡的精准生成与稳定输出。该技术方案无需更换膜组件、无需添加化学试剂,显著提升了操作灵活性与工况适配性。为适配核工业极端温变工况需求,系统研究了进气温度对微气泡生成特性、粒径数量分布及气液传质性能的影响,并开展应用场景化分析。结果表明:基于低温氮气进气→加热膨胀→破碎动能提升的协同作用机理,采用SiC含量99.4%、孔隙率52.6%、过滤精度≤3 μm的SiC微孔膜,在45 L/min下,曝气区正上方300 mm处微气泡索特平均粒径(D32)可降至135.72 μm,其中高效传质(80~200 μm)内微气泡体积分数达72.52%,气液传质效率提升至80%以上。本文研究结果为微气泡技术在核燃料循环放射性废水深度处理中的工程应用提供了理论支撑和技术参考。

     

    Abstract: Nuclear fuel production wastewater generated from uranium purification and conversion contains refractory extractants such as TBP and TOA, as well as natural radionuclides. Traditional ozone catalytic oxidation processes suffer from low ozone utilization (usually below 30%) and poor mass transfer efficiency, mainly due to large bubble size (1-5 mm) and short residence time (<30 s). Microbubble technology provides a feasible solution to enhance gas-liquid mass transfer, but conventional microbubble generators cannot meet the strict requirements of nuclear industry environments, including radiation resistance, high salinity, and wide temperature variation. This work aims to develop a nuclear-grade microbubble generation system using self-made SiC microporous membrane and to reveal the regulation mechanism of inlet temperature on microbubble generation characteristics. A self-developed SiC ceramic microporous membrane was prepared via high-temperature solid-state sintering. The membrane had a SiC content of 99.4%, porosity of 52.6%, filtration accuracy of 1.02 μm, and a trumpet-shaped pore structure from inside to outside. A prototype microbubble generator integrating the SiC membrane was assembled with 316L stainless steel and radiation-resistant sealing materials. Experiments were carried out in an ethylene glycol-water solution (1∶9 by volume) to simulate nuclear wastewater. Nitrogen was used as the gas source instead of ozone for safety. Two operating conditions were designed: constant temperature inlet (19-21 ℃) and variable temperature inlet (−14 ℃ rising to 19-21 ℃). Four gas flow rates (5, 15, 30, 45 L/min) were tested. Key parameters including Sauter mean size (D32), bubble concentration, size distribution uniformity, and light transmittance were measured by PBM online monitoring system, Malvern Mastersizer 2000 particle size analyzer, and high-speed camera (1 000 fps). Results show that inlet temperature and gas flow rate jointly dominate microbubble generation. Under variable temperature conditions, D32 decreases more significantly with increasing gas flow rate than under constant temperature. At 45 L/min, D32 reaches 135.72 μm, which is 18.8% lower than that under constant temperature. The volume fraction of microbubbles in the high-efficiency mass transfer range (80-200 μm) reaches 72.52%. The total bubble concentration is 28 562 per mL, increased by 24.1% compared with constant temperature. A new mechanism of low-temperature gas intake→heating expansion→enhanced crushing kinetic energy is proposed. The superposition of temperature variation advantages and high shear force at high gas flow rate promotes bubble breakup and narrows size distribution. The span of size distribution is below 0.4 under all conditions, indicating excellent uniformity. The SiC microporous membrane exhibits outstanding radiation resistance (≥1×108 Gy for γ-rays) and corrosion resistance. The energy consumption of the prototype is controlled within 0.4 kW·h/m3, meeting the nuclear industry standard (≤0.5 kW·h/m3). This technology effectively improves ozone utilization and mass transfer efficiency without replacing membrane modules or adding chemicals, showing good adaptability to extreme nuclear industrial conditions. This study provides theoretical support and technical reference for the application of microbubble technology in radioactive wastewater treatment.

     

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