基于非线性简化梁单元的核安全级DCS机柜地震响应分析

Seismic Response Analysis of Nuclear Safety-related DCS Cabinet Based on Nonlinear Simplified Beam Element

  • 摘要: 为实现核安全级仪控系统(DCS)机柜地震响应的快速精准评估,本文提出一种基于非线性简化梁单元的建模与分析方法。以DCS主控制机柜为对象,通过振动台试验获取其动力特性,结果表明,机柜的横向(左右方向)与纵向(前后方向)的1阶固有频率分别为11.5 Hz与31.33 Hz,竖向(垂直方向)基频超过60 Hz。基于试验数据,建立欧拉-伯努利梁单元模型,并在恢复力中引入Duffing型非线性项以表征刚度软化行为。模态分析验证了第1阶模态的主导地位,据此利用线性模态矩阵实现非线性运动方程的近似解耦,将系统简化为一个等效的单自由度Duffing方程。数值模拟表明,简化模型计算所得加速度时程与试验结果吻合良好,各测点峰值加速度相对误差均在4%以内。进一步分析揭示,机柜加速度响应的均方根值沿高度呈非线性放大趋势,顶部加速度均方根值可达到底部的3倍以上,且振动能量集中于10~15 Hz频带,符合第1阶模态主导特征。本文研究的模型兼具高精度与高效率,适用于DCS机柜的快速抗震性能评估与裕度分析,为核电设备抗震设计提供了一种实用工具。

     

    Abstract: To enable rapid and accurate seismic response evaluation of nuclear safety-related digital control system (DCS) cabinets in nuclear power plants, this paper proposes a modeling and analysis method based on nonlinear simplified beam elements. Taking the main control cabinet of a DCS platform as the research object, the dynamic characteristics were first obtained through shaking table tests under white noise excitation. The test results show that the first-order natural frequencies in the lateral and longitudinal are 11.5 Hz and 31.33 Hz, respectively, while the vertical fundamental frequency exceeds 60 Hz due to the cantilever beam characteristics and boundary constraints. Based on the experimental data, an Euler-Bernoulli beam element model was established, in which a Duffing-type nonlinear term was introduced into the restoring force to characterize the stiffness softening behavior observed under strong seismic excitations. Modal analysis verifies the dominance of the first vibration mode, which provides the physical basis for nonlinear modal decoupling. Using the linear modal matrix, the nonlinear equations of motion were approximately decoupled, and the system was reduced to an equivalent single-degree-of-freedom Duffing equation. Numerical simulations show that the acceleration time histories obtained from the simplified model agree well with the experimental results, with peak acceleration relative errors at all measurement points within 4%. Further analysis reveals that the acceleration response of the cabinet exhibits a pronounced nonlinear amplification trend along the height direction. The root mean square (RMS) values of acceleration at different heights were fitted with a quadratic polynomial, yielding a coefficient of determination R2 of 0.9985, and the top-level RMS exceeds three times that at the bottom. Time-frequency analysis based on wavelet transform indicates that the vibration energy is mainly concentrated in the 10-15 Hz frequency band, which closely matches the first-order natural frequency of 11.26 Hz obtained from the simplified model, confirming the first-mode-dominated response characteristic. The proposed model combines high accuracy with computational efficiency, making it suitable for rapid seismic performance evaluation, margin analysis, and preliminary seismic design of DCS cabinets. Limitations of the current model are also discussed: under strong nonlinear excitations or seismic inputs with significant high-frequency components, the second-order mode may contribute to the top-level response. Future research will focus on developing a reduced-order model incorporating the coupling effects of the first two modes to extend applicability to a wider range of ground motion conditions. This study provides a practical and efficient analytical tool for seismic design and qualification of nuclear safety-related instrumentation and control equipment.

     

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