开式自然循环系统与热管耦合的非能动冷却特性研究

Study on Passive Cooling Characteristic of Open Natural Circulation System Coupling with Heat Pipe

  • 摘要: 开式自然循环系统凭借传热效率高、结构简洁的优势,在核反应堆非能动余热排出领域应用前景广阔,但受低驱动力与低压运行条件制约,易发生两相流动不稳定性。本文搭建了热管换热器与开式自然循环耦合的实验平台,开展了系统非能动冷却特性实验研究,获取了系统瞬态运行特性、传热性能及热源参数影响规律,结合计算流体力学(CFD)数值模拟和热阻网络模型计算揭示了开式自然循环流动振荡抑制机理。结果表明:高温侧入口温度与流量提升可同步增大低温侧输出功率及自然循环流量,高温侧入口温度达290 ℃时系统最大传热能力为114 kW。出口管流型随热源温度升高依次呈现单相流、间歇性汽泡流、乳沫状流、弥散泡状流,全程无失稳流型。相同工况下热管换热器低温侧壁温较管壳式换热器降低了38.9 ℃,其冷热分隔与相变传热特性可避免冷流体与高温壁面接触引发的闪蒸,提升系统稳定性。本文结果可为低压条件下核反应堆非能动余热排出系统的设计优化提供实验与理论支撑。

     

    Abstract: Passive residual heat removal is critical for nuclear reactor inherent safety after shutdown. Open natural circulation (ONC) systems show great potential in this field due to their simple structure and adaptability to marine heat sinks, but low driving force and low-pressure operation make them prone to two-phase flow instability caused by violent boiling and direct contact condensation. Traditional heat exchangers fail to achieve collaborative optimization of efficient heat transfer and stable operation. This study proposes a novel coupling scheme replacing conventional shell-and-tube heat exchangers with stainless steel-water heat pipe heat exchangers, aiming to achieve complete physical separation between hot- and cold-sides, reduce cold-side wall temperature, and fundamentally suppress flow oscillation while maintaining high heat transfer efficiency. An experimental platform was constructed comprising a heat source system, a heat pipe heat exchanger test section, a cold source system, and a measurement system. The test section contained 19 stainless steel-water heat pipes arranged in a triangular pitch, each with 500 mm evaporation and condensation lengths. The cold source system included an elevated cooling water tank simulating atmospheric-pressure ocean boundary conditions. Flow pattern visualization was performed via high-speed camera at 1 000 fps. Experiments were conducted using a stepwise heating method at three hot-side inlet flow rates (1.1, 1.6, and 2.0 t/h) and six temperature levels (140 to 290 ℃). CFD numerical simulation was performed using Ansys Fluent with a Realizable k-ε turbulence model, and a thermal resistance network model was established to compare cold-side wall temperatures between heat pipe and shell-and-tube heat exchangers. The coupled system rapidly establishes stable open natural circulation without any temperature or flow oscillation throughout the entire operating range. The system exhibits a sequential startup characteristic: hot-side heating first, followed by heat pipe phase-change heat transfer, and finally natural circulation buildup with increasing density difference. At a hot-side inlet temperature of 290 ℃ and flow rate of 1.56 t/h, the system achieves a maximum heat transfer capacity of 114 kW, corresponding to an average heat flux of 152.8 kW/m2 and a cold-side natural circulation flow rate of 1.45 t/h. Both heat transfer capacity and natural circulation flow rate increase monotonically with rising hot-side inlet temperature and flow rate. A notable inflection point appears above 230 ℃ at the 1.1 t/h flow rate, where the power increase rate accelerates due to flow pattern transition. Visualization studies reveal four stable flow patterns in the outlet pipe: single-phase flow, intermittent bubbly flow, emulsion-like flow, and dispersed bubbly flow. No unstable flow patterns such as slug flow or intermittent jet flow are observed. Thermal resistance analysis demonstrates that under the 114 kW condition, the cold-side wall average temperature of the heat pipe heat exchanger is 38.9 ℃ lower than that of an equivalent shell-and-tube unit. The hot-cold separation characteristic of heat pipes physically isolates high-temperature hot fluid from low-pressure cold fluid, eliminating the direct contact that causes violent flash evaporation. The phase-change heat transfer mechanism enables highly efficient heat transfer with only a small temperature difference between the cold-side wall and working fluid, fundamentally suppressing the root cause of flow instability. This coupling scheme achieves the collaborative optimization of high-efficiency heat transfer and stable operation in low-pressure ONC systems, providing important experimental data and theoretical guidance for advanced passive residual heat removal system design.

     

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